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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C.  20549

 

FORM 10-K

 

ý

ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the Fiscal Year Ended:  December 31, 2001

 

OR

 

o

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the transition period from                  to             

 

Commission File Number:  0-27140

 

NORTHWEST PIPE COMPANY

(Exact name of registrant as specified in its charter)

 

OREGON

 

93-0557988

(State or other jurisdiction of incorporation or organization)

 

(I.R.S. Employer Identification No.)

 

 

 

200 S. W. Market Street

Portland, Oregon  97201

(Address of principal executive offices and zip code)

 

 

 

503-946-1200

(Registrant’s telephone number including area code)

 

 

 

Securities registered pursuant to Section 12(b) of the Act:  None

Securities registered pursuant to Section 12(g) of the Act:

Common Stock, par value $.01 per share

Preferred Stock Purchase Rights

(Title of Class)

 

Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days:                                                                       Yes ý   No o

 

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of Registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K, or any amendment to this Form 10-K. ý

 

The aggregate market value of the common equity that was held by non-affiliates of the Registrant was $43,896,590 as of March 15, 2002 based upon the last sales price as reported by Nasdaq.

 

The number of shares outstanding of the Registrant’s Common Stock as of March 15, 2002 was 6,537,053 shares.

 


Documents Incorporated by Reference

 

The Registrant has incorporated into Part III of Form 10-K by reference portions of its Proxy Statement for its 2002 Annual Meeting of Shareholders.

 


 

2001 FORM 10-K ANNUAL REPORT

TABLE OF CONTENTS

 

 

Part I

 

 

Item 1

Business

Item 2

Properties

Item 3

Legal Proceedings

Item 4

Submission of Matters to a Vote of Security Holders

 

 

 

Part II

 

 

Item 5

Market for the Registrant’s Common Equity and Related Stockholder Matters

Item 6

Selected Financial Data

Item 7

Management’s Discussion and Analysis of Financial Condition and Results of Operations

Item 7A

Quantitative and Qualitative Disclosures About Market Risk

Item 8

Financial Statements and Supplementary Data

Item 9

Changes in and Disagreements with Accountants on Accounting and Financial Disclosure

 

 

 

Part III

 

 

Item 10

Directors and Executive Officers of the Registrant

Item 11

Executive Compensation

Item 12

Security Ownership of Certain Beneficial Owners and Management

Item 13

Certain Relationships and Related Transactions

 

 

 

Part IV

 

 

Item 14

Exhibits, Financial Statement Schedule and Reports On Form 8-K

 



 

PART I

 

Item 1.  Business

 

General

 

Northwest Pipe Company (the “Company”) manufactures welded steel pipe in two business segments.  In its Water Transmission business (the “Water Transmission” business), the Company is a leading supplier in the United States and Canada of large diameter, high-pressure steel pipe used primarily for water transmission.  In its Tubular Products business (the “Tubular Products” business), the Company manufactures smaller diameter, electric resistance welded (“ERW”) steel pipe for use in a wide range of construction, agricultural, energy and industrial applications.  In addition, the Company produces propane tanks from its manufacturing facility in Monterrey, Mexico.  In 2001, Water Transmission and Tubular Products revenues represented approximately 65% and 35% of the Company’s net sales, respectively.  The Company is headquartered in Portland, Oregon.  Water Transmission products are manufactured in the Company’s Portland, Oregon; Denver, Colorado; Adelanto and Riverside, California; Parkersburg, West Virginia; and Saginaw, Texas facilities.  Tubular Products are manufactured in the Company’s Portland, Oregon; Atchison, Kansas; Houston, Texas; Bossier City, Louisiana; and Monterrey, Mexico facilities.

 

Products

 

Water Transmission Products.  Water transmission pipe is used for (i) high-pressure applications, typically requiring pipe to withstand pressures in excess of 150 pounds per square inch, and (ii) other industrial and structural applications.  Most of the Company’s Water Transmission products are made to custom specifications.  Most of these products are for fully engineered, large diameter, high-pressure water transmission lines.  Other uses include pipe for piling and hydroelectric projects, wastewater transmission and treatment plant piping.  The Company has the capability to manufacture water transmission pipe in diameters ranging from 4.5” to 156” with wall thickness of 0.135” to 3.00”.  The Company has the capability to coat and line these products with cement mortar, polyethylene tape, paints, epoxies and coal tar enamel according to the customers’ specifications.  The Company maintains fabrication facilities that provide installation contractors with custom fabricated sections as well as straight pipe sections.

 

Tubular ProductsOur Tubular Products range in size from 0.50” to 16” in diameter with wall thickness from 0.035” to 0.315”, square tubing from 0.75” to 3”, and rectangular tubing from 0.50” x 1” to 3” x 4”.  These products are typically sold to distributors or original equipment manufacturers and are used for a wide variety of applications.

 

Marketing

 

Water TransmissionThe primary customers for Water Transmission products are installation contractors for projects funded by public water agencies.  The Company’s plant locations in Oregon, Colorado, California, West Virginia and Texas allow it to efficiently serve customers throughout the United States, Canada and Mexico.  The Company’s Water Transmission marketing strategy emphasizes early identification of potential water projects, promotion of specifications consistent with the Company’s capabilities and close contact with the project designers and owners throughout the design phase.  The Company’s in-house sales force is composed of sales representatives, engineers and support personnel who work with public water agencies, contractors and engineering firms, often more than a year in advance of the project being bid, in order to identify and evaluate planned projects.  As a public water agency develops a pipeline project, the Company’s professional engineers provide information to the agency or its design engineers promoting the advantages of coated and lined steel pipe.  After an agency completes a design, they publicize the upcoming bid for a water transmission project.  The Company then obtains detailed plans and develops its estimate for the pipe portion of the project.  The Company typically bids to installation contractors who include the Company’s bid in their proposal to the public water agency.  A public water agency generally awards the entire project to the contractor with the lowest responsible bid.

 

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Because a substantial portion of the Company’s Water Transmission revenue is derived from sales related to public water transmission projects, the Company’s sales could be adversely impacted by a change in the number of projects planned by public water agencies or by delays in obtaining environmental approvals and right-of-way permits.  Additionally adjustments in governmental spending, general budgetary constraints or the inability of governmental entities to issue debt could adversely affect the Company’s Water Transmission sales.

 

Tubular ProductsThe Company’s Tubular Products are marketed through a network of direct sales force personnel and independent distributors in the United States, Canada and Mexico.  The Company’s Tubular Products are produced in its plants in Oregon, Kansas, Texas, Louisiana, and Mexico.  The Company’s marketing strategy focuses on customer service and customer relationships.  For example, the Company is willing to sell in small lot sizes and is able to provide mixed truckloads of finished products to its customers.  In 2001, approximately 75% of the Company’s Tubular Products sales were to distributors, and approximately 25% were to original equipment manufacturers.  The Company’s sales effort emphasizes regular personal contact with current and potential customers.  The Company supplements this effort with targeted advertising, participation in trade shows and brochures.

 

Manufacturing

 

Water TransmissionWater Transmission manufacturing begins with the preparation of engineered drawings of each unique piece of pipe in a project.  These drawings are prepared on the Company’s proprietary computer-aided design system and are used as blueprints for the manufacture of the pipe.  After the drawings are completed and approved, manufacturing begins by feeding steel coil continuously at a specified angle into a spiral weld mill which cold forms the band into a tubular configuration with a spiral seam.  Automated arc welders, positioned on both the inside and the outside of the tube, are used to weld the seam.  The welded tube is then cut at the specified length.  After completion of the forming and welding phases, the finished cylinder is tested and inspected in accordance with project specifications, which may include 100% radiographic analysis of the weld seam.  The cylinders are then coated and lined as specified.  Possible coatings include coal tar enamel, polyethylene tape, polyurethane paint, epoxies and cement mortar.  Linings may be coal tar enamel, cement mortar, polyurethane, or epoxies.  Following coating and lining, certain pieces may be custom fabricated as required for the project.  This process is performed in the Company’s fabrication facilities.  The pipe is final inspected and prepared for shipment.  The Company ships its products to project sites principally by truck and rail.

 

Tubular ProductsTubular products are manufactured by the ERW process in diameters ranging from 0.50” to 16”.  This process begins by unrolling and slitting steel coils into narrower bands sized to the circumference of the finished product.  Each band is re-coiled and fed into the material handling equipment at the front end of the ERW mill and fed through a series of rolls that cold-form it into a tubular configuration.  The resultant tube is welded by high-frequency electric resistance welders and cut into the appropriate lengths.  After exiting the mill, the products are straightened, inspected, tested and end-finished.  Certain products are coated.

 

TechnologyAdvances in technology help the Company produce high quality products at competitive prices.  Ongoing investments in technological improvements include an in-house metallurgical laboratory complete with state of the art optics, spectrographic analysis and impact testing capabilities.  This laboratory serves as a tool for accurate process control as well as for research and development of new products and processes.  Finished products also benefit from recent advancements in nondestructive inspection systems, including phased array ultrasonics and real time imaging enhancement capabilities.  To stay current with technological developments in the United States and abroad, we participate in trade shows, industry associations, research projects and vendor trials of new products.

 

Quality Assurance. The Company has established, documented, implemented and continues to maintain a quality management system for continual improvement and the assurance of consistently providing product that meets customer and applicable regulatory requirements. The Quality Assurance department reports directly to the chief executive officer.  The Company’s quality management systems in Portland, Oregon; Atchison, Kansas; Adelanto, California; Riverside, California; Bossier City, Louisiana and Parkersburg, West Virginia are certified by the International Organization for Standardization (ISO). The Company is in the process of implementing the quality management system in all of its remaining facilities to meet the ISO

 

2



 

certification requirements. In addition to ISO certification, the American Institute of Steel Construction, American Petroleum Institute, American Society for Mechanical Engineers, Factory Mutual, National Sanitary Foundation, Steel Plate Fabricators Association and Underwriters Laboratory, have certified the Company for specific products or operations.  The Quality Assurance Department is responsible for monitoring and measuring characteristics of the product.  Inspection capabilities include, but are not limited to, liquid penetrant, magnetic particle, hydrostatic, ultrasonic, real-time radioscopic, base material tensile, yield and elongation, sand sieve analysis, coal-tar penetration, concrete compression, lining and coating dry film thickness, adhesion, absorption, guided bend, charpy impact, hardness, metallurgical examinations and chemical analysis.  Product is not released for shipment to our customers until verification that all product requirements have been met.

 

Product Liability.  The manufacturing and use of steel pipe involves a variety of risks.  Certain losses may result or be alleged to result from defects in the Company’s products, thereby subjecting the Company to claims for damages, including consequential damages.  The Company warrants its products to be free of certain defects.  The Company maintains insurance coverage against potential product liability claims in the amount of $52 million, which it believes to be adequate.  However, there can be no assurance that product liability claims exceeding the Company’s insurance coverage will not be experienced in the future or that the Company will be able to maintain such insurance with adequate coverage

 

Backlog

 

The Company’s backlog includes confirmed orders, including the balance of projects in process, and projects for which the Company has been notified it is the successful bidder even though a binding agreement has not been executed.  Projects for which a binding contract has not been executed could be canceled.  Binding orders received by the Company may also be subject to cancellation or postponement, however, cancellation would generally obligate the customer to pay the costs incurred by the Company.  As of December 31, 2001 and 2000, the Company’s backlog of orders was approximately $87.7 million and $100.2 million, respectively.  Backlog as of December 31, 2001 includes projects having a value of approximately $8.2 million for which binding contracts had not yet been executed.  Backlog as of any particular date may not be indicative of actual operating results for any fiscal period.  There can be no assurance that any amount of backlog ultimately will be realized.

 

Competition

 

Water TransmissionThe Company has several competitors in the Water Transmission business.  Most Water Transmission projects are competitively bid and price competition is vigorous.  Price competition may reduce the gross margin on sales, which may adversely affect overall profitability.  Other competitive factors include timely delivery, ability to meet customized specifications and high freight costs which may limit the ability of manufacturers located in other market areas to compete with the Company.  With Water Transmission manufacturing facilities in Oregon, Colorado, California, West Virginia and Texas, the Company believes it can more effectively compete throughout the U.S. and Canada.  The Company’s primary competitors in the water transmission business in the western United States and southwestern Canada are Ameron International, Inc. and Continental Pipe.  East of the Rocky Mountains, the Company’s primary competition includes American Cast Iron Pipe Company, McWane Cast Iron Pipe Company and US Pipe & Foundry Company, all of which manufactures ductile iron pipe; Price Bros., which manufactures prestressed pipe; Hanson Concrete Products, Inc., which manufactures concrete cylinder pipe; and American Spiral Weld Pipe Company which has manufactured spiral welded steel pipe since June 2000.

 

Tubular ProductsThe market for tubular products is highly fragmented and diversified with over 100 manufacturers in the United States and a number of foreign-based manufacturers that export such pipe into the United States.  During the year, the Company experienced pricing pressures in the tubular products market, which it believes was the result of increased foreign price competition.  See Management’s Discussion and Analysis of Financial Condition and Results of Operations.

 

Manufacturers compete with one another primarily on the basis of price, established business relationships, customer service and delivery.  In some of the sectors within the tubular products industry, competition may be less vigorous due to the existence of a relatively small number of companies with the capabilities to

 

3



 

manufacture certain products.  In particular, the Company operates in a variety of different markets that require pipe with lighter wall thickness in relation to diameter than many of the Company’s competitors can manufacture.  However, over the past few years, the Company has increasingly introduced products into higher volume markets with more competition than it experiences with its niche products.

 

Raw Materials and Supplies

 

The Company purchases hot rolled steel coil from a number of primary domestic and import steel producers including National Steel Corporation, California Steel Industries, Inc., U.S. Steel, Ferrostaal, Gallatin Steel and Nucor Corporation.  The Company orders steel according to its business forecasts for its Tubular Products business.  Steel for the Water Transmission business is normally purchased only after a project has been awarded to the Company, however, the steel price is generally negotiated in advance of the bidding process.  From time to time, the Company may purchase additional steel when it is available at favorable prices.  Purchased steel represents a substantial portion of the Company’s cost of sales.  The steel industry is highly cyclical in nature and steel prices are influenced by numerous factors beyond the control of the Company, including general economic conditions, raw material, energy costs, import duties, other trade restrictions and currency exchange rates.

 

The Company also relies on certain suppliers of coating materials, lining materials and certain custom fabricated items.  The Company has at least two suppliers for most of its raw materials.  The Company believes its relationships with its suppliers are positive and has no indication that it will experience shortages of raw materials or components essential to its production processes or that it will be forced to seek alternative sources of supply.  It is unclear, as of the date of this report, what effect, if any, the recently announced tariff on hot-rolled steel, the primary raw material used by the Company, will have on our suppliers. See Management’s Discussion and Analysis of Financial Condition and Results of Operations. Any shortages of raw materials may result in production delays and costs, which could have a material adverse effect on the Company’s business, financial condition and results of operations.

 

Employees

 

As of December 31, 2001, the Company had 1,347 full-time employees.  Approximately 24% were salaried and approximately 76% were employed on an hourly basis.  A union represents all of the hourly employees at the Company’s Monterrey, Mexico facility.  All other employees are non-union.  The Company considers its relations with its employees to be good.

 

Item 2.  Properties

 

Portland, Oregon  The Portland, Oregon facility consists of 300,000 square feet of covered manufacturing space located on approximately 25 acres.  The Company operates six pipe mills at its Portland, Oregon facility.

 

Atchison, Kansas  The Atchison, Kansas facility consists of 60,000 square feet of covered manufacturing space located on 40 acres.  The Company operates two ERW mills at its Atchison, Kansas facility.

 

Adelanto and Riverside, California  The Adelanto, California facility consists of 85,000 square feet of covered manufacturing space located on 80 acres.  The Company operates two pipe mills at its Adelanto, California facility.  The Riverside, California facility consists of 65 acres with approximately 46,100 square feet of covered manufacturing space and the Company operates two spiral mills and one ERW mill at this facility.

 

Denver, Colorado  The Denver, Colorado facility consists of approximately 157,000 square feet of covered manufacturing space located on approximately 40 acres.  The Company operates two spiral mills at this facility.

 

Bossier City, Louisiana  The Bossier City facility consists of approximately 138,500 square feet of covered manufacturing space located on 21 acres.  The company operates two ERW mills at this facility.

 

Houston, Texas  The Houston, Texas facility consists of approximately 185,000 square feet of covered manufacturing space located on 15 acres.  The company operates three ERW mills at this facility.

 

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Parkersburg, West Virginia  The Parkersburg, West Virginia facility consists of approximately 134,000 square feet of covered manufacturing space, located on 93 acres.  The company operates two spiral mills at this facility.

 

Saginaw, Texas  The Saginaw, Texas facility consists of approximately 170,000 square feet of covered manufacturing space, located on 26 acres at two facilities.  The company operates two spiral mills at these facilities.

 

Monterrey, Mexico  The Monterrey, Mexico facility consists of approximately 25,000 square feet of covered manufacturing space located on approximately five acres, and the Company produces propane tanks at this facility.

 

As of December 31, 2001, the Company owned all of its facilities, except for one of its Saginaw, Texas facilities, which is under a long-term lease through 2008 and 2019, if all extensions are exercised.

 

The Company has available manufacturing capacity from time to time at each of its facilities.  To take advantage of market opportunities, the Company may identify capital projects that will allow it to expand its manufacturing facilities to meet expected growth opportunities.  See Management’s Discussion and Analysis of Financial Condition and Results of Operations.

 

Item 3.  Legal Proceedings

 

The Company, and others, are defendants in a suit in the United States District Court for the Northern District of California in July 2000.  The plaintiff has alleged that it represents a class of plaintiffs who purchased certain sprinkler pipe products manufactured primarily by a predecessor of the Company during the 1990s.  The complaint alleges the products purchased were defective and seeks certification of the proposed class, disgorgement by the Company of profits from the sale of the allegedly defective products and/or full restitution to the members of the class, repair or replacement of the allegedly defective products, damages in an amount to be proved at trial, punitive damages and attorneys' fees and costs.  No specific amount of damages has been stated, and we are unable to estimate the amount of damages, if any, at the present time.  A class certification hearing has been scheduled for April 2002, and a trial date has been scheduled for December 2002.  The Company generally maintains insurance coverage against potential claims.  The Company believes it has meritorious defenses against the above claims and intends to vigorously contest them.  We do not know when or on what basis this matter will be resolved.

 

From time to time, the Company is involved in other litigation and legal matters that are defended and handled in the normal course of its business.  The Company maintains insurance coverage against potential claims in amounts that it believes to be adequate.  Management believes that it is not presently a party to any such litigation, the outcome of which would have a material adverse effect on the Company’s business, financial condition, results of operations or cash flows.

 

Item 4.  Submission of Matters to a Vote of Security Holders

 

No matters were submitted to a vote of the Company’s shareholders during the quarter ended December 31, 2001.

 

5



 

PART II

 

Item 5.  Market for the Registrant’s Common Equity and Related Stockholder Matters

 

The Company’s common stock is quoted on the Nasdaq National Market System under the symbol “NWPX.” The high and low sales prices as reported on the Nasdaq National Market System for each quarter in the years ended December 31, 2000 and 2001 were as follows.

 

 

 

Low

 

High

 

2000

 

 

 

 

 

First Quarter

 

$

12.500

 

$

15.500

 

Second Quarter

 

11.438

 

14.125

 

Third Quarter

 

10.688

 

13.500

 

Fourth Quarter

 

6.531

 

11.563

 

 

 

 

 

 

 

2001

 

 

 

 

 

First Quarter

 

$

7.016

 

$

14.063

 

Second Quarter

 

11.620

 

17.250

 

Third Quarter

 

12.900

 

17.170

 

Fourth Quarter

 

11.500

 

17.250

 

 

There were 69 shareholders of record and approximately 1,635 beneficial shareholders at March 15, 2002.  There were no cash dividends declared or paid in fiscal years 2000 or 2001.  The Company does not anticipate paying cash dividends in the foreseeable future.

 

Item 6.  Selected Financial Data

 

 

 

Year Ended December 31,

 

 

 

2001

 

2000

 

1999

 

1998

 

1997

 

 

 

In thousands, except per share amount

 

Consolidated Statement of Income Data:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

276,473

 

$

281,409

 

$

240,307

 

$

209,516

 

$

150,833

 

Gross profit

 

51,402

 

49,217

 

48,904

 

41,664

 

31,117

 

Net income

 

11,111

 

10,691

 

13,285

 

12,581

 

11,100

 

Basic earnings per share

 

1.71

 

1.65

 

2.06

 

1.96

 

1.73

 

Diluted earnings per share

 

1.67

 

1.62

 

2.01

 

1.90

 

1.68

 

 

 

 

 

 

 

 

 

 

 

 

 

Consolidated Balance Sheet Data:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Working capital

 

$

118,273

 

$

75,760

 

$

56,478

 

$

54,237

 

$

51,051

 

Total assets

 

266,582

 

283,157

 

248,271

 

234,151

 

132,051

 

Long-term debt, less current portion

 

59,009

 

70,841

 

76,984

 

76,321

 

39,944

 

Stockholders’ equity

 

118,245

 

107,849

 

97,169

 

83,715

 

70,779

 

 

Item 7.  Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

Forward-Looking Statements

 

This Management’s Discussion and Analysis of Financial Condition and Results of Operations and other sections of this Report contain forward-looking statements within the meaning of the Securities Litigation Reform Act of 1995 that are based on current expectations, estimates and projections about the Company’s business, management’s beliefs, and assumptions made by management. Words such as “expects,”

 

6



 

“anticipates,” “intends,” “plans,” “believes,” “seeks,” “estimates” and variations of such words and similar expressions are intended to identify such forward-looking statements. These statements are not guarantees of future performance and involve risks and uncertainties that are difficult to predict. Therefore, actual outcomes and results may differ materially from what is expressed or forecasted in such forward-looking statements due to numerous factors including changes in demand for the Company’s products, product mix, changes in the level of bidding activity, availability and price of raw materials, the timing of customer orders and deliveries, excess or shortage of production capacity, changes in the competitive environment, and other risks discussed in this Report and from time to time in the Company’s other Securities and Exchange Commission filings and reports.  In addition, such statements could be affected by general industry and market conditions and growth rates, and general domestic and international economic conditions. Such forward-looking statements speak only as of the date on which they are made and the Company does not undertake any obligation to update any forward-looking statement to reflect events or circumstances after the date of this Report.  If the Company does update or correct one or more forward-looking statements, investors and others should not conclude that the Company will make additional updates or corrections with respect thereto or with respect to other forward-looking statements.

 

Overview

 

The Company’s Water Transmission products are manufactured in its Portland, Oregon; Denver, Colorado; Adelanto and Riverside, California; Parkersburg, West Virginia; and Saginaw, Texas facilities.  Tubular Products are manufactured in the Company’s Portland, Oregon; Atchison, Kansas; Houston, Texas; Bossier City, Louisiana; and Monterrey, Mexico facilities.

 

The Company believes that the Tubular Products business, in conjunction with the Water Transmission business, provide a significant degree of market diversification, because the principal factors affecting demand for Water Transmission products are different from those affecting demand for tubular products.  Demand for Water Transmission products is generally based on population growth and movement, changing water sources and replacement of aging infrastructure.  Demand can vary dramatically within the Company’s market area since each population center determines its own waterworks requirements.  Demand for tubular products is influenced by construction activity, the energy market and general economic conditions.

 

Critical Accounting Policies and Estimates

 

The discussion and analysis of our financial condition and results of operations are based upon our consolidated financial statements, which have been prepared in accordance with accounting principles generally accepted in the United States.  The preparation of these financial statements requires us to make estimates and judgments that affect the reported amounts of assets, liabilities, revenues and expenses, and related disclosure of contingent assets and liabilities.  On an on-going basis, we evaluate our estimates, including those related to revenue recognition and allowance for doubtful accounts.  We base our estimates on historical experience and on various other assumptions that are believed to be reasonable under the circumstances.  Actual results may differ from these estimates under different assumptions or conditions.  We believe the following critical accounting policies and related judgments and estimates affect the preparation of our consolidated financial statements.

 

Revenue Recognition:

 

Revenue from construction contracts in the Company’s Water Transmission segment is recognized on the percentage-of-completion method, measured by the percentage of total costs incurred to date to the estimated total costs of each contract.  Estimated total costs of each contract are reviewed on a monthly basis by project management and operations personnel for all projects that are fifty percent or more complete except that major projects, usually over $5.0 million, are reviewed earlier if sufficient production has been completed to provide enough information to analyze the estimated total cost of the project.  All cost revisions that result in the gross profit as a percent of sales increasing or decreasing by greater than one percent are reviewed by senior management personnel.  Contract costs include all direct material and labor costs and those indirect costs related to contract performance, such as indirect labor, supplies, tools, repairs and depreciation.  Selling, general and administrative costs are charged to expense as incurred.  Provisions for losses on

 

7



 

uncompleted contracts are made in the period such losses are known.  Changes in job performance, job conditions and estimated profitability, including those arising from contract penalty provisions and final contract settlements may result in revisions to costs and income and are recognized in the period in which the revisions are determined.  Revenue from the Company’s Tubular Products segment is recognized when all four of the following criteria have been satisfied: persuasive evidence of an arrangement exists; delivery has occurred; the price is fixed or determinable; and collectibility is reasonably assured.

 

Allowance for Doubtful Accounts:

 

The Company maintains allowances for estimated losses resulting from the inability of our customers to make required payments and from contract disputes.  The extension and revision of credit is established by obtaining credit rating reports or financial information of a potential customer.  Trade receivable balances are evaluated at least monthly. If it is determined that the customer will be unable to meet its financial obligation to us as a result of a bankruptcy filing, deterioration in the customer’s financial position, contract dispute, product claim or other similar events, a specific allowance is recorded to reduce the related receivable to the expected recovery amount given all information presently available.  A general allowance is recorded for all other customers based on certain other factors including the length of time the receivables are past due and historical collection experience with individual customers.  As of December 31, 2001, the accounts receivable balance of $53.1 million is reported net of allowances for doubtful accounts of $0.6 million.  The Company believes the reported allowances at December 31, 2001, are adequate.  If the customers’ financial conditions were to deteriorate resulting in their inability to make payments, additional allowances may need to be recorded, which would result in additional expense being recorded for the period in which such determination was made.

 

Results of Operations

 

The following table sets forth, for the periods indicated, certain financial information regarding costs and expenses expressed as a percentage of total net sales and net sales of the Company’s business segments.

 

 

 

Year Ended December 31,

 

 

 

2001

 

2000

 

1999

 

Net sales:

 

 

 

 

 

 

 

Water transmission

 

65.2

%

55.1

%

57.2

%

Tubular products

 

34.8

 

44.9

 

42.8

 

Total net sales

 

100.0

 

100.0

 

100.0

 

Cost of sales

 

81.4

 

82.5

 

79.7

 

Gross profit

 

18.6

 

17.5

 

20.3

 

Selling, general and administrative expenses

 

9.1

 

7.6

 

7.8

 

Operating income

 

9.5

 

9.9

 

12.5

 

Interest expense, net

 

2.9

 

3.6

 

3.3

 

Income before income taxes

 

6.6

 

6.3

 

9.2

 

Provision for income taxes

 

2.6

 

2.5

 

3.7

 

Net income

 

4.0

%

3.8

%

5.5

%

 

 

 

 

 

 

 

 

Gross profit as a percentage of segment net sales:

 

 

 

 

 

 

 

Water transmission

 

23.9

%

21.6

%

23.5

%

Tubular products

 

8.7

 

12.5

 

16.1

 

 

8



 

Year Ended December 31, 2001 Compared to Year Ended December 31, 2000

 

Net sales.  Net sales decreased slightly to $276.5 million in 2001 from $281.4 million in 2000.  No single customer accounted for 10% or more of total net sales in 2001 or 2000.

 

Water Transmission sales increased 16.3% to $180.3 million in 2001 from $155.0 million in 2000.  The increase was primarily a result of higher production that resulted from a significantly improved market in the first three-quarters of 2001 compared to the same period last year.  Beginning late in the third quarter of 2001 and continuing into early first quarter 2002, the bid dates on over $100 million of projects were delayed until later in 2002.  These delays, combined with the reduction in backlog, will effect overall production in the first half of 2002.  The Company believes that the market will see bidding activity increase in the near future and the overall 2002 market will be stronger than the 2001 market.

 

Tubular Products sales decreased 23.9% to $96.2 million in 2001 from $126.4 million in 2000.  The decrease was primarily the result of aggressive imports in certain product lines, lower energy prices resulting in reduced demand for energy products, slowing economy and general lowering in consumer confidence.  The Company continues to experience low demand and high import pressures into the first quarter of 2002.  The industry, however, is seeing selective improvement in demand.  The Company does not expect demand to improve quickly to historical volume and pricing levels, but the fourth quarter of 2001 is believed to be the trough of the cycle.  We believe that the announcement on March 5, 2002 of a fifteen percent tariff on the majority of the imported products competitive with those sold by the Tubular Products segment will cause an increase in the demand and prices for the products included in the tariff, however, other outside economic factors could continue to limit improvement in the overall tubular product markets.

 

Gross profit.  Gross profit increased to $51.4 million (18.6% of total net sales) in 2001 from $49.2 million (17.5% of total net sales) in 2000.

 

Water Transmission gross profit increased 28.6% to $43.1 million (23.9% of segment net sales) in 2001 from $33.5 million (21.6% of segment net sales) in 2000.  Water Transmission gross profit increased as a result of increased volume of orders that were booked while bidding activity was strong in the first three quarters of 2001.  This resulted in increased backlog and improved margins on the projects booked during this period and a favorable production mix in 2001.  Beginning late in the third quarter of 2001, however, bidding activity decreased significantly.  During this period, the bid dates on over $100.0 million of projects were postponed until later in 2002.  This resulted in a decrease of the Company’s backlog and increased the likelihood that production levels in the first half of 2002 will decrease from the prior year levels. The Company anticipates that bidding activity will begin to increase in the second quarter of 2002 and the total market for 2002 will exceed the market in 2001.  This should allow the Company to improve its backlog and production utilization level to return gross margins to 2001 levels, at least in the latter part of the year.

 

Gross profit from Tubular Products decreased 47.1% to $8.3 million (8.7% of segment net sales) in 2001 from $15.7 million (12.5% of segment net sales) in 2000.  Tubular Products gross profit decreased in 2001 as a result of decreased volume, increased pricing pressure from imported products in certain product lines, decrease in energy product demand and pricing and higher cost of production that resulted from low plant utilization.  The Company has seen steel suppliers aggressively raising the price of steel coil, our primary raw material.  The conclusion of the International Trade Commission Section 201 trade case on March 5, 2002 included tariffs of thirty-percent on the steel used by the Company and included a fifteen percent tariff on the majority of products sold by the Tubular Products segment.  The tariff on the finished tube products may allow the Company to offset the majority of the cost increase that will result from the thirty-percent tariff on raw material. For the Tubular Products segment to return to historical levels, however, demand must improve significantly and our selling prices must increase more than steel price increases.  In addition, as volume increases, gross profit should see the benefit from the cost reduction programs implemented to streamline our production processes, improve quality and increase our responsiveness.

 

Selling, general and administrative expenses.  Selling, general and administrative expenses increased 17.2% to $25.1 million (9.1% of total net sales) in 2001 from $21.4 million (7.6% of total net sales) in 2000.  The

 

9



 

increase was primarily the result of the settlement of old outstanding disputed claims ($1.6 million), higher personnel expense ($1.2 million) and higher legal fees ($0.7 million)

 

.Interest expense.  Interest expense decreased to $8.0 million in 2001 from $10.1 million in 2000.  The decrease in interest expense resulted from the completion of $51.7 million in sale-leaseback transactions in 2001, the proceeds of which were used to reduce debt, and lower interest rates.

 

Income taxes.  The Company’s effective tax rate was approximately 39.3% in 2001 compared to 39.5% in 2000.

 

Year Ended December 31, 2000 Compared to Year Ended December 31, 1999

 

Net sales.  Net sales increased 17.1% to $281.4 million in 2000 from $240.3 million in 1999.  No single customer accounted for 10% or more of total net sales in 2000 or 1999.

 

Water Transmission sales increased 12.8% to $155.0 million in 2000 from $137.4 million in 1999.  The increase was primarily a result of sales attributable to the Saginaw facility, which was acquired in June 1999 and higher production in the second half of 2000 resulting from improved market conditions.

 

Tubular Products sales increased 22.8% to $126.4 million in 2000 from $102.9 million in 1999.  The increase was primarily the result of increased penetration in new product lines.  The company experienced significant price pressures from imports in certain product lines.

 

Gross profit.  Gross profit increased slightly to $49.2 million (17.5% of total net sales) in 2000 from $48.9 million (20.3% of total net sales) in 1999.

 

Water Transmission gross profit increased 3.5% to $33.5 million (21.6% of segment net sales) in 2000 from $32.3 million (23.5% of segment net sales) in 1999.  Water Transmission gross profit increased as a result of improved market conditions and stronger bidding activity in the second half of 2000, and the acquisition of the Saginaw facility in June 1999.  Water Transmission gross profit as a percent of segment net sales, was negatively impacted by lower production volume, which resulted from delays in projects the Company had already been awarded in the first half of 2000.  In the second half of 2000, the gross margin as a percent of segment net sales increased as a result of higher capacity utilization and improved product mix.

 

Gross profit from Tubular Products decreased 5.0% to $15.7 million (12.5% of segment net sales) in 2000 from $16.6 million (16.1% of segment net sales) in 1999.  Tubular Products gross profit decreased in 2000 as a result of increased pricing pressure from imported products in certain product lines, an unfavorable product mix and the inability of the Company to increase prices enough to offset the increase in steel costs.

 

Selling, general and administrative expenses.  Selling, general and administrative expenses increased 14.1% to $21.4 million (7.6% of total net sales) in 2000 from $18.8 million (7.8% of total net sales) in 1999.  The increase was primarily the result of increased operating expenses related to the acquisition completed in June 1999, the general growth of the Company’s business and the increased lease expense resulting from a sale-leaseback in September 2000.

 

Interest expense.  Interest expense increased to $10.1 million in 2000 from $8.1 million in 1999.  The increase in interest expense resulted from higher interest rates and increased borrowings used to finance the acquisition in June 1999, capital expenditures and to support higher production and sales levels.

 

Income taxes.  The Company’s effective tax rate was approximately 39.5% in 2000, compared to approximately 39.8% in 1999.

 

10



 

Liquidity and Capital Resources

 

The Company generally finances its operations through cash flows from operations and available borrowings.  At December 31, 2001, the Company had cash and cash equivalents of $71,000 and available borrowings of $28 million.

 

Net cash provided by operating activities in 2001 was $15.1 million.  This was primarily the result of $11.1 million of net income, non-cash adjustments for depreciation and amortization of $5.9 million, decrease in inventories, accrued and other liabilities and refundable income taxes of $5.5, $2.3 and $2.1 million, respectively; offset by an increase in cost and estimated earnings in excess of billings on uncompleted contracts of $9.0 million.  The decrease in inventories resulted from improved inventory management and a decreased demand in the Tubular Products segment of the business.  The increase in cost and estimated earnings in excess of billings on uncompleted contracts was primarily attributable to the long cash cycle and increased production in the Water Transmission segment.

 

Net cash used in investing activities in 2001 was $13.3 million, which primarily resulted from expenditures related to additions of property and equipment.  Capital expenditures are expected to be between $8.0 and $9.0 million in 2002.

 

Net cash used for financing activities in 2001 was $2.2 million, which primarily resulted from the sale-leasebacks of certain manufacturing equipment for $51.7 million offset by net payments under the Company’s credit agreement and long-term debt of $46.2 and $7.1 million respectively.  On May 30, 2001 the Company completed refinancing certain portions of its credit agreements.

 

The Company had the following significant components of debt at December 31, 2001: a $30 million credit agreement under which $2.0 million was outstanding; $5.7 million of Series A Senior Notes; $30.0 million of Series B Senior Notes; $30.0 million of Senior Notes; an Industrial Development Bond of $2.3 million; and capital lease obligations of $2.9 million.

 

The credit agreement expires on June 30, 2003, and is without collateral.  It bears interest at rates related to IBOR or LIBOR plus 1.00% to 2.00% (3.38% at December 31, 2001), or at prime less 0.5% (4.25% at December 31, 2001).  At December 31, 2001, the Company had $5.0 million outstanding under the line of credit bearing interest at a weighted average IBOR interest rate of 4.50%, $2.4 million bearing interest at 4.25%, partially offset by $5.4 million in cash receipts that had not been applied to the loan balance and additional net borrowing capacity under the line of credit of $28.0 million.

 

The Senior Notes in the principal amount of $30.0 million mature on November 15, 2007 and require annual payments in the amount of $5.0 million that began November 15, 2001 plus interest of 6.87% paid semi-annually on May 15 and November 15.  The Series A Senior Notes in the principal amount of $5.7 million mature on April 1, 2005 and require annual payments in the amount of $1.4 million that began April 1, 1999 plus interest at 6.63% paid semi-annually on April 1 and October 1.  The Series B Senior Notes in the principal amount of $30 million mature on April 1, 2008 and require annual payments of $4.3 million beginning April 1, 2002 plus interest at 6.91% paid semi-annually on April 1 and October 1.  The Senior Notes, Series A Senior Notes and Series B Senior Notes (together, the “Notes”) are all unsecured.

 

The Industrial Development Bond matures on April 15, 2010 and requires annual principal payments of $250,000 and monthly payments of interest.  The interest rate on the Industrial Development Bond is variable.  It was 1.5% as of December 31, 2001 as compared to 5.0% on December 31, 2000.  The Bonds are collateralized by property and equipment of the Company and guaranteed by an irrevocable letter of credit.

 

We lease certain hardware and software related to a new company-wide enterprise resource planning system and other equipment.  The future minimum lease payments under these capital leases and the present value of the minimum lease payments as of December 31, 2001 are $3.3 million and $2.9 million, respectively.  The aggregated interest rate on the capital leases is 8.7%.

 

11



 

The Company has operating leases with respect to certain manufacturing equipment that requires us to pay property taxes, insurance and maintenance. Under the terms of the operating leases we sold the equipment to an unrelated third party (the “lessor”) who then leased the equipment to us. These leases, along with the Company’s other debt instruments already in place, and a new operating line of credit, best meet the Company’s near term financing and operating capital requirements compared to other available options.

 

Upon termination or expiration of the operating leases, the Company must either purchase the equipment from the lessor at a predetermined amount that does not constitute a bargain purchase, return the equipment to the lessor, or renew the lease arrangement. If the equipment is returned to the lessor, the Company has agreed to pay the lessor an amount up to the difference between the purchase amount and the residual value guarantee.    The majority of the operating leases contain the same covenants as the Company’s credit agreement as discussed below.

 

The following table sets forth the Company’s commitments under the terms of its debt obligations and operating leases:

 

 

 

2002

 

2003

 

2004

 

2005

 

Thereafter

 

Credit Agreement

 

$

 

$

2,041

 

$

 

$

 

$

 

The Notes

 

10,964

 

10,964

 

10,964

 

10,964

 

24,108

 

Industrial Development Bond

 

250

 

250

 

250

 

250

 

1,250

 

Capital Leases

 

1,082

 

1,082

 

936

 

195

 

 

Operating Leases

 

12,925

 

12,378

 

10,418

 

8,482

 

6,705

 

Total Obligations

 

$

25,221

 

$

26,715

 

$

22,568

 

$

19,891

 

$

32,063

 

 

The credit agreement, the Notes, capital leases and operating leases all require compliance with certain financial covenants. The credit agreement and operating leases contain the following covenants: minimum net earnings before tax plus interest expense (net of capitalized interest expense), depreciation expense and amortization expense (“EBITDA”) coverage ratio; maximum funded debt to EBITDA; minimum tangible net worth; and ratio of unsecured funded debt to asset coverage. The Notes contain the following financial covenants: consolidated indebtedness not to exceed 58% of consolidated total capitalization; and minimum tangible net worth. These covenants impose certain requirements with respect to our financial condition and results of operations, and place restrictions on, among other things, our ability to incur certain additional indebtedness and to create liens or other encumbrances on assets.  A failure by the Company to comply with the requirements of these covenants, if not waived or cured, could permit acceleration of the related indebtedness and acceleration of indebtedness under other instruments that include cross-acceleration or cross-default provisions.  At December 31, 2001, the Company was in compliance with all covenants specified in its debt agreements.

 

Our working capital requirements have stabilized due to an increase in the Company’s Water Transmission business, which is characterized by lengthy production periods and extended payment cycles, being offset by a decrease in Tubular Product sales.  The extended payment cycle of the Water Transmission business significantly affects our working capital requirements. As the Water Transmission segment business volume increases, working capital requirements increase to fund the raw material, work-in-process and finished product awaiting shipment.  This increase in inventory is required because the installation contractor is able to install pipe faster than we can produce the product.  To meet the delivery dates, we are required to build a surge pile of finished products. The Company experienced a significant increase in the Water Transmission business beginning in the second quarter of 2001.  As the volume of the Water Transmission segment levels out or decreases, working capital requirements decrease as the finished product is shipped, invoiced and the receivables collected are greater than the amount necessary to fund current raw material and work-in-process requirements.

 

Recent business failures, the general downturn in the economy and increased conservatism in the lending community has affected our access to certain financial instruments. Current favorable short-term rates under our credit agreement have allowed us to reduce total interest expense as we use proceeds under the credit

 

 

12



 

agreement to make the required principal payments under the Notes. We expect to continue to rely on cash generated from operations and funds available under the credit agreement to make required principal payments under the Notes during 2002. We anticipate that our existing cash and cash equivalents, cash flows expected to be generated by operations and amounts available under our credit agreement will be adequate to fund our working capital and capital requirements for at least the next twelve months.  To the extent necessary, the Company may also satisfy capital requirements through additional bank borrowings, senior notes and capital and operating leases if such resources are available on satisfactory terms. The Company has from time to time evaluated and continues to evaluate opportunities for acquisitions and expansion.  Any such transactions, if consummated, may use a portion of the Company’s working capital or necessitate additional bank borrowings.

 

Recent Accounting Pronouncements.  On October 3, 2001, the FASB issued Statement of Financial Accounting Standards No. 144 “Accounting for the Impairment or Disposal of Long-Lived Assets” (SFAS 144). SFAS 144 supersedes SFAS 121 “Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to Be Disposed Of.” SFAS 144 applies to all long-lived assets (including discontinued operations) and consequently amends Accounting Principles Board Opinion No. 30 (APB 30), “Reporting Results of Operations - Reporting the Effects of Disposal of a Segment of a Business, and Extraordinary, Unusual and Infrequently Occurring Events and Transaction.” SFAS 144 develops one accounting model for long-lived assets that are to be disposed of by sale. SFAS 144 requires that long-lived assets that are to be disposed of by sale be measured at the lower of book value or fair value less cost to sell. Additionally, SFAS 144 expands the scope of discontinued operations to include all components of an entity with operations that (1) can be distinguished from the rest of the entity and (2) will be eliminated from the ongoing operations of the entity in a disposal transaction. The provisions of this Statement are effective for financial statements issued for fiscal years beginning after December 15, 2001 and interim periods within those fiscal years, with early application encouraged.  The Company is in the process of evaluating the effect of SFAS 144 on its financial statements. We do not expect that SFAS 144 will have a significant impact because the impairment assessment under SFAS 144 is largely unchanged from SFAS 121.

 

In July 2001, the Financial Accounting Standards Board issued Statements of Financial Accounting Standards No. 141, “Business Combinations” (SFAS 141) and No. 142, “Goodwill and Other Intangible Assets” (SFAS 142). SFAS141 requires all business combinations initiated after June 30, 2001 to be accounted for using the purchase method. Under SFAS 142, goodwill and intangible assets with indefinite lives are no longer amortized but are reviewed annually or more frequently if impairment indicators arise for impairment. Separable intangible assets that are not deemed to have indefinite lives will continue to be amortized over their useful lives, but with no maximum life. The amortization provisions of SFAS 142 apply to goodwill and intangible assets acquired after June 30, 2001. With respect to goodwill and intangible assets acquired prior to July 1, 2001, the Company is required to adopt SFAS 142 effective January 1, 2002. With the adoption of SFAS No. 142, “Goodwill and Other Intangible Assets” (SFAS 142), goodwill will no longer be amortized.  Goodwill amortization for 2001 was $593,000.  SFAS No. 142 requires companies to review annually or more frequently if impairment indicators arise for impairment.  The Company completed its initial impairment review required by SFAS 142 and believes that no material impairment of goodwill exists at December 31, 2001.

 

Effective January 1, 2001, the Company adopted Statement of Financial Accounting Standards No. 133, “Accounting for Derivative Instruments and Hedging Activities”, as amended (SFAS 133). This statement establishes accounting and reporting standards for derivative instruments and hedging activities. Under SFAS 133, all derivatives must be recognized as assets or liabilities and measured at fair value. If the derivative is designated as a cash flow hedge, the effective portions of changes in the fair value of the derivative are recorded in other comprehensive income and are recognized in the income statement when the hedged item affects earnings. Ineffective portions of changes in the fair value of cash flow hedges are recognized in earnings. The adoption of this statement did not have a significant impact on the Company’s results of operations or financial position.

 

13



 

Risk Factors

 

Following are the key risk factors that have affected the Company’s net sales and net income in the past and could materially impact the Company’s future net sales and net income:

 

Reliance on Public Water Transmission Projects and Nature of Demand.  A substantial portion of our Water Transmission revenue is derived from sales to installation contractors for public water transmission projects. As such, our sales could be adversely impacted by declines in the number of projects planned by public water agencies, governmental spending cuts, general budgetary constraints, obtaining necessary permits or the inability of governmental entities to issue debt. No assurance can be given that the number of public water transmission projects will not decline.

 

Project Delays.  Projects in our Water Transmission business are generally announced by the public water agencies constructing such projects well in advance of the bidding and construction process.  It is not unusual for projects to be delayed or rescheduled. Projects have been rescheduled in the past for a number of reasons, including changes in project priorities, difficulties in complying with environmental and other governmental regulations and additional time required to acquire rights-of-way or property rights. No assurance can be given that projects on which we intend to bid will bid on time or be rescheduled for timeframes that allow the Company to bid competitively.

 

Fluctuations in Quarterly Results and Cyclicality.  Our net sales and net income may fluctuate significantly from quarter to quarter due to the size and schedule for deliveries of certain Water Transmission orders, the seasonality of our Tubular Products business, and fluctuations in the cost of raw material. We have experienced such fluctuations in the past and may experience such fluctuations in the future. Results of operations in any period should not be considered indicative of the results to be expected for any future period. Our business is subject to cyclical fluctuations based on general economic conditions and the economic conditions of the specific industries served. Future economic downturns could have a material adverse effect on our business, financial condition and results of operations.

 

Service of Debt.  We have financed our operations through cash flows from operations and available borrowings.  The debt we have incurred could have important consequences to the shareholders, including: (i) our ability to obtain additional financing for working capital or other purposes in the future may be limited; (ii) a portion of our cash flow from operations and funds available under our credit agreement will be dedicated to the payment of the principal and interest on our indebtedness, thereby reducing funds available for operations; and (iii) certain of our borrowings will be at variable rates of interest which could cause us to be vulnerable to increases in interest rates.  Our ability to make scheduled payments of the principal of, premium, if any, or interest on, or to refinance, our indebtedness will depend on our future operating performance and cash flow, which are subject to prevailing economic conditions, prevailing interest rate levels, and financial, competitive, business and other factors, many of which are beyond our control.

 

Competition.  We face significant competition. There are many competitors in the Tubular Products business segment and price is often a prime consideration for purchase of our products. Orders in the Water Transmission business are competitively bid and price competition can be vigorous. Price competition may reduce the gross margin on sales, which may adversely affect overall profitability. Some of our competitors may have greater financial, technical and marketing resources than we do. No assurance can be given that we will be able to compete successfully against our current competitors or those existing or new competitors will not expand or establish new facilities within our market areas.

 

Competition from Imports.  The level of imports of tubular products affects the domestic tubular products market, which has varied significantly over time. High levels of imports may reduce the volume sold by domestic producers and depress selling prices of tubular products. The Company believes that import levels are affected by, among other things, overall worldwide demand for tubular products, the trade practices of and government subsidies to foreign producers and the presence and absence of governmentally imposed trade restrictions in the United States. Increased imports of tubular products in the United States and Canada could adversely effect the Company’s business, financial condition and results of operations.

 

14



 

On March 5, 2002, the President of the United States announced a tariffs-and-quota plan (“the Plan”), which takes effect March 20, 2002.  The Plan is effective for three years, requires a review in eighteen months and could be amended if the steel industry’s financial situation changes over the three-year period.  The Plan includes a one-year, thirty-percent tariff on hot-rolled steel which is the primary raw material used by the Company and a fifteen-percent tariff on imported circular welded products, many of which compete with certain of the products that the Tubular Products segment sells. On the next two anniversary dates of the Plan, the hot-rolled steel tariff will decrease six percent each year, while the tubular products tariff will decrease three percent each year.  The Plan is expected to impact the availability of and cause an increase in the cost of hot-rolled steel.  We do not have long term supply contracts in place that would protect us from such price increases.  The Plan may also increase the demand and prices for our products.

 

The Plan is being reviewed by the World Trade Organization (“WTO”). The WTO may initiate programs that may limit certain provisions of the Plan.  It is possible that foreign companies affected by the Plan will begin to shift their production from raw steel to tubular products, thus increasing competition in this sector.  Finally, the Plan may encourage foreign producers and manufacturers to sell raw steel and tubular products at low prices to our competitors in countries not affected by the Plan.  These competitors could then sell products into our markets at low prices.

 

Competition from Competitive Products.  Water transmission pipe is manufactured from steel, concrete or ductile iron, with each pipe material having advantages and disadvantages. Since ductile iron is generally limited in diameter due to its manufacturing process, concrete and steel are more common materials for larger diameter water transmission pipelines.  The public agencies and engineers who determine the specifications for water transmission projects analyze these pipe materials for suitability for each project. Individual project circumstances normally dictate the preferred material. 

 

If we experience cost increases in raw material, labor and overhead specific to our industry or the location of our facilities, while competing products or companies do not experience similar changes, we could experience a change in the demand, price and profitability of our products.

 

Fluctuations in Steel Prices and Availability.  Purchased steel represents a substantial portion of our cost of sales. The steel industry is highly cyclical in nature and steel prices are influenced by numerous factors beyond our control, including general economic conditions, import duties, other trade restrictions and currency exchange rates. Historically, we have sought to recover increases in steel prices through price increases in our products. There can be no assurance that steel prices will not increase or that we will be successful in implementing related price increases on our products. Any increase in steel prices that is not offset by increases in the Company’s prices could have an adverse effect on our business, financial condition and results of operations.

 

Product Liability.  The manufacturing and use of steel pipe involves a variety of risks. Certain losses may result or be alleged to result from defects in the Company’s products, thereby subjecting the Company to claims for damages, including consequential damages. The Company warrants its products to be free of certain defects. The Company maintains insurance coverage against potential product liability claims in the amount of $52 million, which it believes to be adequate. However, there can be no assurance that product liability claims exceeding the Company’s insurance coverage will not be experienced in the future or that the Company will be able to maintain such insurance with adequate coverage levels.

 

Item 7A.  Quantitative and Qualitative Disclosure About Market Risk

 

The Company uses derivative financial instruments from time to time to reduce exposure associated with potential foreign currency rate changes occurring between the contract date and when the payments are received.  These instruments are not used for trading or for speculative purposes.  The Company has entered into a Foreign Exchange Agreement (“Agreement”) for $1.8 million.  The Agreement guarantees that the exchange rate is unchanged between the rate used in the contract bid amount and the amount ultimately collected.  As of December 31, 2001, $1.0 million was still open and the Agreement was completed on March 6, 2002.  The Company believes its current risk exposure to the exchange rate movements to be immaterial.

 

15



 

The Company is exposed to cash flow and fair value risk due to changes in interest rates with respect to certain portions of its debt.  The debt subject to change in interest rates are its $30.0 million revolving credit line ($2.0 million outstanding as of December 31, 2001) and an Industrial Revenue Bond ($2.3 million outstanding as of December 31, 2001).  The Company believes its current risk exposure to interest rate movements to be immaterial.  Information required by this item is set forth in Notes 1, 7 and 8 of the Notes to Consolidated Financial Statements.

 

Item 8.    Financial Statements and Supplementary Financial Data

 

The Consolidated Financial Statements required by this item are included on pages F-1 to F-20.  The financial statement schedule required by this item is included on page S-1.  The information required by this item is included under the caption Quarterly Data, in Note 16 of the Notes to Consolidated Financial Statements as listed in Item 14 of Part IV of this Report.

 

Item 9.  Changes in and Disagreements with Accountants on Accounting and Financial Disclosure

 

None.

 

PART III

 

Item 10.  Directors and Executive Officers of the Registrant

 

The information required by this item is included under the captions Information as to Nominees and Continuing Directors, Executive Officers and Section 16(a) Beneficial Ownership Reporting Compliance in the Company’s Proxy Statement for its 2002 Annual Meeting of Shareholders and is incorporated herein by reference.

 

Item 11.  Executive Compensation

 

The information required by this item is included under the caption Executive Compensation in the Company’s Proxy Statement for its 2002 Annual Meeting of Shareholders and is incorporated herein by reference.

 

Item 12.  Security Ownership of Certain Beneficial Owners and Management

 

The information required by this item is included under the caption Stock Owned by Management and Principal Shareholders in the Company’s Proxy Statement for its 2002 Annual Meeting of Shareholders and is incorporated herein by reference.

 

Item 13.  Certain Relationships and Related Transactions

 

None.

 

16



 

PART IV

 

Item 14.  Exhibits, Financial Statement Schedule and Reports on Form 8–K

 

(a) (1)      Financial Statements

 

The Financial Statements, together with the report thereon of PricewaterhouseCoopers LLP are included on the pages indicated below.

 

 

Report of  Independent Accountants

 

 

 

Consolidated Statements of Income for the years ended December 31, 2001, 2000 and 1999

 

 

 

Consolidated Statements of Comprehensive Income for the years ended December 31, 2001, 2000 and 1999

 

 

 

Consolidated Balance Sheets as of December 31, 2001 and 2000

 

 

 

Consolidated Statements of Changes in Stockholders’ Equity for the years ended December 31, 2001, 2000 and 1999

 

 

 

Consolidated Statements of Cash Flows for the years ended December 31, 2001, 2000 and 1999

 

 

 

Notes to Consolidated Financial Statements

 

 

 

 

(a) (2)

Financial Statement schedule

 

 

The following schedule and report of independent accountants are filed herewith:

 

 

Schedule II

Valuation and Qualifying Accounts

 

 

 

 

 

 

Report of Independent Accountants on Financial Statement Schedule

 

Schedules not listed above have been omitted because the information required to be set forth therein is not applicable or is included in the Consolidated Financial Statements or notes thereto.

 

17



 

(a) (3)                      Exhibits included herein:

 

Exhibit
Number

 

Description

 

 

 

3.1

 

Second Restated Articles of Incorporation, incorporated by reference to Exhibits to the Company’s Registration Statement on Form S-1, as amended, effective November 30, 1995, Commission Registration No. 33-97308 (“the S-1”)

 

3.2

 

Second Amended and Restated Bylaws, incorporated by reference to Exhibits to the S-1

 

4.1

 

Form of Rights Agreement dated as of June 28, 1999 between the Company and ChaseMellon Shareholder Services, L.L.C. as Rights Agent, incorporated by reference to Exhibits 1.1 to the Company’s Registration Statement on Form 8-A as filed with the Securities and Exchange Commission on July 1, 1999

 

10.2

 

1986 Incentive Stock Option Plan, incorporated by reference to Exhibits to the S-1*

 

10.3

 

1995 Stock Option Plan for Nonemployee Directors, incorporated by reference to Exhibits to the S-1*

 

10.4

 

Loan Agreement dated May 1, 1990 between the Company and California Statewide Communities Development Authority, incorporated by reference to Exhibits to the S-1

 

10.5

 

Note Purchase Agreement dated November 1, 1997, incorporated by reference to Exhibits to the Company’s Report on Form 8-K as filed with the Securities and Exchange Commission on March 20, 1998

 

10.6

 

Stock Purchase Agreement dated March 6, 1998 by and among Northwest Pipe Company, Southwestern Pipe, Inc., P&H Tube Corporation, Lewis Family Investments Partnership, Ltd., Philip C. Lewis, Hosea E. Henderson, Don S. Brzowski, William H. Cottle,  Barry J. Debroeck, Horace M. Jordan and William B. Stuessy (the “Stock Purchase Agreement”), incorporated by reference to Exhibits to the Company’s Report on Form 8-K as filed with the Securities  and Exchange Commission on March 20, 1998

 

10.7

 

Note Purchase Agreement dated April 1, 1998 (certain schedules to the Agreement have been omitted), incorporated by reference to Exhibits to the Company’s Quarterly Report on Form 10-Q for the quarter ended March 31, 1998 as filed with the Securities and Exchange Commission on May 15, 1998

 

10.8

 

1999 Employee Stock Purchase Plan, incorporated by reference to Exhibit A to the Company’s Proxy Statement for its 1999 Annual Meeting of Shareholders as filed with the Securities and Exchange Commission on April 9, 1999 *

 

10.9

 

Form of Change in Control Agreement, dated July 28, 1999, between Northwest Pipe Company and William R. Tagmyer and Brian W. Dunham, incorporated by reference to Exhibits to the Company’s Annual Report on Form 10-K for the year ended December 31, 1999 as filed with the Securities and Exchange Commission on March 30, 2000 *

 

10.10

 

Form of Change in Control Agreement, dated July 28, 1999, between Northwest Pipe Company and Charles L. Koenig, Robert L. Mahoney, Terrence R. Mitchell, John D. Murakami and Gary A. Stokes, incorporated by reference to Exhibits to the Company’s Annual Report on Form 10-K for the year ended December 31, 1999 as filed with the Securities and Exchange Commission on March 30, 2000 *

 

10.11

 

Amended 1995 Stock Incentive Plan, incorporated by reference to Exhibit A to the Company’s Proxy Statement for its 2000 Annual meeting of Shareholders, incorporated by reference to Exhibits to the Company’s Quarterly Report on Form 10-Q for the quarter ended March 31, 2000, as filed with the Securities and Exchange Commission on May 4, 2000

 

10.12

 

Office Lease Agreement dated January 7, 2000, between Northwest Pipe Company and 200 Market Associates Limited Partnership, incorporated by reference to Exhibits to the Company’s Quarterly Report on Form 10-Q for the quarter ended March 31, 2000 as filed with the Securities and Exchange Commission on May 4, 2000

 

 


*This exhibit constitutes a management contract or compensatory plan or arrangement.

 

18



 

Exhibit

Number

 

 

 

 

Description

 

10.13

 

Northwest Pipe NQ Retirement Savings Plan, dated July 1, 1999, incorporated by reference to Exhibits to the Company’s Quarterly Report Form 10-Q for the quarter ended June 30, 2000, as filed with the Securities and Exchange Commission on August 11, 2000

10.14

 

General Electric Capital Corporation Master Lease Agreement, dated September 26, 2000, incorporated by reference to Exhibits to the Company’s Quarterly Report Form 10-Q for the quarter ended September 30, 2000 as filed with the Securities and Exchange Commission on November 13, 2000

10.15

 

Agreement between Northwest Pipe Company and William R. Tagmyer dated November 14, 2000, incorporated by reference to Exhibits to the Company’s Annual Report on Form 10-K for the year ended December 31, 2000 as filed with the Securities and Exchange Commission on March 28, 2001 *

10.16

 

Amendment to change control agreement between Northwest Pipe Company and William R. Tagmyer dated November 14, 2000, incorporated by reference to Exhibits to the Company’s Annual Report on Form 10-K for the year ended December 31, 2000 as filed with the Securities and Exchange Commission on March 28, 2001

10.17

 

Credit Agreement with Wells Fargo Bank, National Association, dated May 30, 2001, incorporated by reference to Exhibits to the Company’s Quarterly Report on Form 10-Q for the quarter ended June 30, 2001 as filed with the Securities and Exchange Commission on August 14, 2001

10.18

 

General Electric Capital Corporation Master Lease Agreement, dated May 30, 2001, incorporated by reference to Exhibits to the Company’s Quarterly Report on Form 10-Q for the quarter ended June 30, 2001 as filed with the Securities and Exchange Commission on August 14, 2001

21

 

Subsidiaries of the Registrant, filed herewith

23

 

Consent of PricewaterhouseCoopers LLP, filed herewith

 


*This exhibit constitutes a management contract or compensatory plan or arrangement.

 

(b)  Reports on Form 8–K

       No reports on Form 8-K were filed during the quarter ended December 31, 2001.

 

 

19



 

SIGNATURES

 

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized, on the 23rd day of March 2002.

 

 

NORTHWEST PIPE COMPANY

 

 

 

By

/s/ BRIAN W. DUNHAM

 

 

Brian W. Dunham

 

Chief Executive Officer

 

Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant in the capacities indicated, on the 23rd day of March 2002.

 

Signature

 

Title

 

 

 

 

/s/ WILLIAM R. TAGMYER

 

Director and Chairman of the Board

William R. Tagmyer

 

 

 

 

 

/s/ BRIAN W. DUNHAM

 

Director, President and Chief Executive Officer

Brian W. Dunham

 

 

 

 

 

/s/ JOHN D. MURAKAMI

 

Vice President and Chief Financial Officer

John D. Murakami

 

(Principal Financial Officer)

 

 

 

/s/ WAYNE B. KINGSLEY

 

Director

Wayne B. Kingsley

 

 

 

 

 

/s/ NEIL R. THORNTON

 

Director

Neil R. Thornton

 

 

 

 

 

/s/ VERN B. RYLES, JR.

 

Director

Vern B. Ryles, Jr.

 

 

 

 

 

/s/ WARREN K KEARNS

 

Director

Warren K. Kearns

 

 

 

 

 

/s/ MICHAEL C. FRANSON

 

Director

Michael C. Franson

 

 

 

20



 

Report of Independent Accountants

 

To the Board of Directors and

Shareholders of Northwest Pipe Company

 

In our opinion, the accompanying consolidated balance sheets and the related consolidated statements of income and comprehensive income, of changes in stockholders’ equity and of cash flows present fairly, in all material respects, the financial position of Northwest Pipe Company and its subsidiaries (the Company) at December 31, 2001 and 2000, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2001, in conformity with accounting principles generally accepted in the United States of America.  These financial statements are the responsibility of the Company’s management; our responsibility is to express an opinion on these financial statements based on our audits.  We conducted our audits of these statements in accordance with auditing standards generally accepted in the United States of America, which require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement.  An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation.  We believe that our audits provide a reasonable basis for our opinion.

 

PricewaterhouseCoopers LLP

 

Portland, Oregon

February 18, 2002

 

F-1



 

NORTHWEST PIPE COMPANY AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF INCOME

 

 

 

 

Year Ended December 31,

 

 

 

2001

 

2000

 

1999

 

 

 

(In thousands, except per share amounts)

 

Net sales

 

$

276,473

 

$

281,409

 

$

240,307

 

Cost of sales

 

225,071

 

232,192

 

191,403

 

Gross profit

 

51,402

 

49,217

 

48,904

 

 

 

 

 

 

 

 

 

Selling, general and administrative expense

 

25,116

 

21,436

 

18,790

 

Operating income

 

26,286

 

27,781

 

30,114

 

 

 

 

 

 

 

 

 

Interest expense, net

 

7,989

 

10,120

 

8,065

 

Income before income taxes

 

18,297

 

17,661

 

22,049

 

 

 

 

 

 

 

 

 

Provision for income taxes

 

7,186

 

6,970

 

8,764

 

Net income

 

$

11,111

 

$

10,691

 

$

13,285

 

 

 

 

 

 

 

 

 

Basic earnings per share

 

$

1.71

 

$

1.65

 

$

2.06

 

Diluted earnings per share

 

$

1.67

 

$

1.62

 

$

2.01

 

 

 

 

 

 

 

 

 

Shares used in per share calculations:

 

 

 

 

 

 

 

Basic

 

6,507

 

6,472

 

6,452

 

Diluted

 

6,647

 

6,608

 

6,611

 

 

 

NORTHWEST PIPE COMPANY AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME

 

 

 

Year Ended December 31,

 

 

 

2001

 

2000

 

1999

 

 

 

(In thousands)

 

Net Income

 

$

11,111

 

$

10,691

 

$

13,285

 

 

 

 

 

 

 

 

 

Other Comprehensive

 

 

 

 

 

 

 

Income (Loss):

 

 

 

 

 

 

 

Minimum pension liability

 

(921

)

(217

)

56

 

Comprehensive Income

 

$

10,190

 

$

10,474

 

$

13,341

 

 

The accompanying notes are an integral part of these consolidated financial statements.

 

F-2



 

NORTHWEST PIPE COMPANY AND SUBSIDIARIES

CONSOLIDATED BALANCE SHEETS

 

 

 

 

December 31,

 

 

 

2001

 

2000

 

 

 

(Dollar amounts in thousands)

 

Assets

 

 

 

 

 

Current assets:

 

 

 

 

 

Cash and cash equivalents

 

$

71

 

$

353

 

Trade receivables, less allowance for doubtful accounts of $573 and $650

 

53,135

 

53,073

 

Costs and estimated earnings in excess of billings on uncompleted contracts

 

56,235

 

47,250

 

Inventories

 

54,499

 

60,028

 

Refundable income taxes

 

 

2,129

 

Deferred income taxes

 

1,980

 

1,489

 

Prepaid expenses and other

 

2,841

 

2,183

 

Total current assets

 

168,761

 

166,505

 

Property and equipment, net

 

71,223

 

90,996

 

Goodwill, net

 

21,451

 

22,044

 

Restricted assets

 

2,300

 

2,300

 

Other assets

 

2,847

 

1,312

 

Total assets

 

$

266,582

 

$

283,157

 

Liabilities and Stockholders’ Equity

 

 

 

 

 

Current liabilities:

 

 

 

 

 

Note payable to financial institution

 

$

2,041

 

$

48,200

 

Current portion of long-term debt

 

10,964

 

7,124

 

Current portion of capital lease obligations

 

868

 

820

 

Accounts payable

 

28,121

 

28,055

 

Accrued liabilities

 

8,494

 

6,546

 

Total current liabilities

 

50,488

 

90,745

 

Long-term debt, less current portion

 

57,000

 

67,964

 

Capital lease obligations, less current portion

 

2,009

 

2,878

 

Deferred income taxes

 

13,204

 

13,504

 

Deferred gain on sale of fixed assets

 

24,103

 

 

Pension and other benefits

 

1,533

 

217

 

Total liabilities

 

148,337

 

175,308

 

 

 

 

 

 

 

Commitments and contingencies (Notes 9 and 13)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stockholders’ equity:

 

 

 

 

 

Preferred stock, $.01 par value, 10,000,000 shares authorized, none issued or

 

 

 

 

 

    outstanding

 

 

 

Common stock, $.01 par value, 15,000,000 shares authorized, 6,517,997 and

 

 

 

 

 

 6,498,081 shares issued and outstanding

 

65

 

65

 

Additional paid-in-capital

 

39,373

 

39,167

 

Retained earnings

 

79,945

 

68,834

 

Accumulated other comprehensive loss:

 

 

 

 

 

Minimum pension liability

 

(1,138

)

(217

)

Total stockholders’ equity

 

118,245

 

107,849

 

Total liabilities and stockholders’ equity

 

$

266,582

 

$

283,157

 

 

The accompanying notes are an integral part of these consolidated financial statements.

 

F-3



 

NORTHWEST PIPE COMPANY AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF CHANGES IN STOCKHOLDERS’ EQUITY

 

 

 

 

 

Additional
Paid-in
Capital

 

Retained
Earnings

 

Accumulated
Other
Comprehensive
Income (Loss)

 

Total
Stockholders' Equity

 

 

 

Common Stock

 

 

 

 

 

Shares

 

Amount

 

 

(Dollar amounts in thousands)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balances, December 31, 1998

 

6,447,516

 

$

64

 

$

38,849

 

$

44,858

 

$

(56

)

$

83,715

 

Net income

 

 

 

 

 

 

 

13,285

 

 

 

13,285

 

Issuance of common stock under stock option plans

 

4,219

 

 

 

14

 

 

 

 

 

14

 

Issuance of common stock under employee stock purchase plan

 

8,195

 

 

 

94

 

 

 

 

 

94

 

Minimum pension liability adjustment

 

 

 

 

 

 

 

 

 

56

 

56

 

Tax benefit of stock options exercised

 

 

 

 

 

5

 

 

 

 

 

5

 

Balances, December 31, 1999

 

6,459,930

 

64

 

38,962

 

58,143

 

 

97,169

 

Net income

 

 

 

 

 

 

 

10,691

 

 

 

10,691

 

Issuance of common stock under stock option plans

 

19,969

 

 

 

19

 

 

 

 

 

19

 

Issuance of common stock under employee stock purchase plan

 

18,182

 

1

 

180

 

 

 

 

 

181

 

Minimum pension liability adjustment

 

 

 

 

 

 

 

 

 

(217

)

(217

)

Tax benefit of stock options exercised

 

 

 

 

 

6

 

 

 

 

 

6

 

Balances, December 31, 2000

 

6,498,081

 

65

 

39,167

 

68,834

 

(217

)

107,849

 

Net income

 

 

 

 

 

 

 

11,111

 

 

 

11,111

 

Issuance of common stock under stock option plans

 

4,546

 

 

 

52

 

 

 

 

 

52

 

Issuance of common stock under employee stock purchase plan

 

15,370

 

 

 

150

 

 

 

 

 

150

 

Minimum pension liability adjustment

 

 

 

 

 

 

 

 

 

(921

)

(921

)

Tax benefit of stock options exercised

 

 

 

 

 

4

 

 

 

 

 

4

 

Balances, December 31, 2001

 

6,517,997

 

$

65

 

$

39,373

 

$

79,945

 

$

(1,138

)

$

118,245

 

 

The accompanying notes are an integral part of these consolidated financial statements.

 

F-4



 

NORTHWEST PIPE COMPANY AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF CASH FLOWS

 

 

 

Year Ended December 31,

 

 

 

2001

 

2000

 

1999

 

 

 

(Dollar amounts in thousands)

Cash Flows From Operating Activities:

 

 

 

 

 

 

 

Net income

 

$

11,111

 

$

10,691

 

$

13,285

 

Adjustments to reconcile net income to net cash

 

 

 

 

 

 

 

provided by (used in) operating activities:

 

 

 

 

 

 

 

Depreciation and amortization

 

5,918

 

7,280

 

5,090

 

Deferred income taxes

 

(791

)

4,543

 

1,228

 

Gain on sale of property and equipment

 

(1,462

)

(559

)

(632

)

Tax benefit of nonqualified stock options exercised

 

4

 

6

 

5

 

Changes in current assets and liabilities:

 

 

 

 

 

 

 

Trade receivables, net

 

(62

)

(5,139

)

(3,776

)

Costs and estimated earnings in excess of billings on uncompleted contracts

 

(8,985

)

(24,861

)

882

 

Inventories

 

5,529

 

(15,666

)

6,192

 

Refundable income taxes

 

2,129

 

115

 

849

 

Prepaid expenses and other

 

(658

)

39

 

(449

)

Accounts payable

 

66

 

10,497

 

(6,865

)

Accrued and other liabilities

 

2,343

 

1,568

 

(604

)

Net cash provided by (used in) operating activities

 

15,142

 

(11,486

)

15,205

 

Cash Flows From Investing Activities:

 

 

 

 

 

 

 

Additions to property and equipment

 

(12,182

)

(10,976

)

(14,153

)

Proceeds from sale of property and equipment

 

260

 

691

 

687

 

Acquisitions, net of cash acquired

 

 

 

(4,413

)

Other assets

 

(1,344

)

(885

)

(15

)

Net cash used in investing activities

 

(13,266

)

(11,170

)

(17,894

)

Cash Flows From Financing Activities:

 

 

 

 

 

 

 

Proceeds from sale of common stock

 

202

 

200

 

108

 

Payments on long-term debt

 

(7,124

)

(2,124

)

(788

)

Net (payments) proceeds under notes payable

 

(46,159

)

8,200

 

3,591

 

Proceeds of sale-leaseback

 

51,744

 

14,446

 

 

Borrowings from capital lease obligations

 

 

2,015

 

2,413

 

Payments on capital lease obligations

 

(821

)

(697

)

(2,190

)

Net cash provided by (used in) financing activities

 

(2,158

)

22,040

 

3,134

 

Net increase (decrease) in cash and cash equivalents

 

(282

)

(616

)

445

 

Cash and cash equivalents, beginning of period

 

353

 

969

 

524

 

Cash and cash equivalents, end of period

 

$

71

 

$

353

 

$

969

 

 

 

 

 

 

 

 

 

Supplemental Disclosure of Cash Flow Information:

 

 

 

 

 

 

 

Cash paid during the period for interest, net of amounts capitalized

 

$

8,585

 

$

9,930

 

$

6,968

 

Cash paid during the period for income taxes

 

3,614

 

3,074

 

7,164

 

 

 

 

 

 

 

 

 

Acquisitions:

 

 

 

 

 

 

 

Fair value of assets acquired

 

$

 

$

 

$

8,692

 

Fair value of liabilities assumed

 

 

 

4,279

 

 

The accompanying notes are an integral part of these consolidated financial statements.

 

F-5



 

NORTHWEST PIPE COMPANY AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

(Dollar amounts in thousands, except share and per share amounts)

 

1.      SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES:

 

The consolidated financial statements include the accounts of Northwest Pipe Company and its wholly owned subsidiaries (the “Company”).  All significant inter-company balances have been eliminated.  The Company manufactures Water Transmission products in its Portland, Oregon; Denver, Colorado; Adelanto and Riverside, California; Parkersburg, West Virginia; and Saginaw, Texas facilities.  Tubular Products are manufactured in the Company’s Portland, Oregon; Atchison, Kansas; Houston, Texas; Bossier City, Louisiana; and Monterrey, Mexico facilities.

 

Cash and Cash Equivalents

 

Cash and cash equivalents consist of cash and short term highly liquid investments with remaining maturities of three months or less when purchased.

 

Inventories

 

Inventories are stated at the lower of cost or market.  Finished goods are stated at standard cost, which approximates the first-in, first-out method of accounting.  Raw material inventories of steel coil are stated at cost on a specific identification basis or at standard cost.  Raw material inventories of coating and lining materials, as well as materials and supplies, are stated on an average cost basis.

 

Property and Equipment

 

Property and equipment, including land, buildings and equipment under capital leases, are stated at cost.  Maintenance and repairs are expensed as incurred and costs of improvements and renewals, including interest, are capitalized.  Depreciation and amortization are determined by the straight-line method based on the estimated useful lives of the related assets.  Upon disposal, costs and related accumulated depreciation of the assets are removed from the accounts and resulting gains or losses are reflected in operations.  The Company leases equipment under long-term capital leases, which are being amortized on a straight-line basis over the shorter of the lease term or the estimated useful lives.

 

Estimated useful lives by major classes of property and equipment are as follows:

 

Land improvements

 

20 years

Buildings

 

30 years

Equipment

 

5-18 years

Equipment under capital leases

 

 

5 years

 

Goodwill

 

The Company has classified as goodwill the cost in excess of fair value of the net assets of companies acquired in purchase transactions.  Net goodwill was $21.5 million and $22.0 million at December 31, 2001 and 2000, respectively.  Goodwill was amortized on the straight-line method over 40 years.  Amortization charged to operations was $593 for 2001 and 2000.  With the adoption of SFAS No. 142, “Goodwill and Other Intangible Assets” (SFAS 142), goodwill will no longer be amortized.  SFAS No. 142 requires companies to review annually or more frequently if impairment indicators arise for impairment.  Based on its most recent analysis, the Company believes that no impairment of goodwill exists at December 31, 2001.

 

F-6



 

Revenue Recognition

 

Revenue from construction contracts in the Company’s Water Transmission segment is recognized on the percentage-of-completion method, measured by the percentage of total costs incurred to date to the estimated total costs of each contract.  Estimated total costs are reviewed monthly and updated by project management and operations personnel for all projects that are fifty percent or more complete, except that major projects, usually over $5.0 million, are reviewed earlier if sufficient production has been completed to provide enough information to analyze the estimated total cost of the project.  All cost revisions that result in the gross profit as a percent of sales increasing or decreasing by greater than one percent are reviewed by senior management personnel.  Contract costs include all direct material and labor costs and those indirect costs related to contract performance, such as indirect labor, supplies, tools, repairs and depreciation.  Selling, general and administrative costs are charged to expense as incurred.  Provisions for estimated losses on uncompleted contracts are made in the period such estimated losses are known.  Changes in job performance, job conditions and estimated profitability, including those arising from contract penalty provisions, and final contract settlements may result in revisions to costs and income and are recognized in the period in which the revisions are determined.

 

Revenue from the Company’s Tubular Products segment is recognized when all four of the following criteria have been satisfied: persuasive evidence of an arrangement exists; delivery has occurred; the price is fixed or determinable; and collectibility is reasonably assured.

 

Income Taxes

 

The Company records deferred income tax assets and liabilities based upon the difference between the financial statement and income tax bases of assets and liabilities using enacted income tax rates.  Valuation allowances are established when necessary to reduce deferred income tax assets to the amount expected to be realized.  Income tax expense is the tax payable for the period and the change during the period in net deferred income tax assets and liabilities.

 

Earnings per Share

 

Basic earnings per share is computed using the weighted average number of shares of common stock outstanding during the period.  Diluted earnings per share is computed using the weighted average number of shares of common stock and dilutive common equivalent shares outstanding during the period.  Incremental shares of 140,296, 135,738 and 159,288 for the years ended December 31, 2001, 2000, 1999, respectively, were used in the calculations of diluted earnings per share.  Options to purchase 424,017 shares of common stock at prices of $14.563 to $22.875 per share were outstanding during 2001, but were not included in the computation of diluted earnings per share because the exercise price of the options was greater than the average market price of the underlying common stock.

 

Concentrations of Credit Risk

 

Financial instruments, which potentially subject the Company to concentrations of credit risk, consist principally of trade receivables.  Trade receivables are with a large number of customers, including municipalities, manufacturers, distributors and contractors, dispersed across a wide geographic base.  No accounts receivable balance accounted for 10% or more of total accounts receivable at December 31, 2001 and 2000.

 

Allowance for Doubtful Accounts

 

The Company maintains allowances for estimated losses resulting from the inability of our customers to make required payments and contract disputes. At least monthly, the Company reviews past due balances to identify the reasons for non-payment.  If the past due amount results from a specific water transmission project, a specific allowance is recorded to reduce the related receivable to the expected recovery amount given all information presently available.  A general allowance is recorded for all other customers based on certain other factors including the length of time the receivables are past due and historical collection

 

F-7



 

experience with individual customers. The Company believes the reported allowances at December 31, 2001, are adequate.  If the customers’ financial conditions were to deteriorate resulting in their inability to make payments, additional allowances may need to be recorded, which would result in additional expenses being recorded for the period in which such determination was made.

 

Fair Value of Financial Instruments

 

The fair values of financial instruments are the amounts at which the instrument could be exchanged in a current transaction between willing parties, other than in a forced or liquidation sale.  The carrying amounts reflected in the consolidated balance sheets for cash and cash equivalents, trade receivables, other current assets and current liabilities approximate fair value because of the short maturity for these instruments.  The fair value approximates the carrying value of the Company’s borrowings under its long-term arrangements based upon interest rates available for the same or similar loans.

 

Impairment of Long-Lived Assets

 

The Company’s long-lived assets are reviewed for impairment when circumstances indicate that the carrying amount may not be recoverable.  If the sum of the expected future cash flows is less than the carrying amount of the asset, a loss is recognized.

 

Use of Estimates

 

The preparation of financial statements in conformity with generally accepted accounting principles in the United States requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period.  The Company bases its estimates on historical experience and on various assumptions that are believed to be reasonable under the circumstances at that time.  On an on-going basis, the Company evaluates its estimates related to revenue recognition and doubtful account allowances.  Actual results could differ from those estimates under different assumptions or conditions.

 

Stock-based Compensation

 

The Company accounts for stock-based employee compensation arrangements in accordance with the provisions of Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees (APB No. 25) and complies with the disclosure provisions of Statement of Accounting Standards (SFAS) No. 123, Accounting for Stock-Based Compensation. Under APB No. 25, compensation expense is based on the difference, if any, on the date of grant, between the fair value of the Company’s stock and the exercise price of the option. The Company accounts for stock, stock options and warrants issued to non-employees in accordance with the provisions of Emerging Issues Task Force Consensus on Issue No. 96-18, Accounting for Equity Instruments that are Issued to Other than Employees for Acquiring or in Conjunction with Selling, Goods or Services. Compensation and services expenses are recognized over the vesting period of the options or warrants or the periods the related services are rendered, as appropriate.

 

Recent Accounting Pronouncements

 

On October 3, 2001, the FASB issued Statement of Financial Accounting Standards No. 144 “Accounting for the Impairment or Disposal of Long-Lived Assets” (“SFAS 144). SFAS 144 supersedes SFAS 121 “Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to Be Disposed Of.” SFAS 144 applies to all long-lived assets (including discontinued operations) and consequently amends Accounting Principles Board Opinion No. 30 (APB 30), “Reporting Results of Operations - Reporting the Effects of Disposal of a Segment of a Business, and Extraordinary, Unusual and Infrequently Occurring Events and Transaction.” SFAS 144 develops one accounting model for long-lived assets that are to be disposed of by sale. SFAS 144 requires that long-lived assets that are to be disposed of by sale be measured at the lower of book value or fair value less cost to sell. Additionally, SFAS 144 expands the scope of discontinued operations to include all components of an entity with operations that (1) can be distinguished from the rest

 

F-8



 

of the entity and (2) will be eliminated from the ongoing operations of the entity in a disposal transaction. The provisions of this Statement are effective for financial statements issued for fiscal years beginning after December 15, 2001 and interim periods within those fiscal years, with early application encouraged.  The Company is in the process of evaluating the effect of SFAS 144 on its financial statements. Although it is not expected to have a significant impact because the impairment assessment under SFAS 144 is largely unchanged from SFAS 121.

 

 

In July 2001, the Financial Accounting Standards Board issued Statements of Financial Accounting Standards No. 141, “Business Combinations” (SFAS 141) and No. 142, “Goodwill and Other Intangible Assets” (SFAS 142). SFAS141 requires all business combinations initiated after June 30, 2001 to be accounted for using the purchase method. Under SFAS 142, goodwill and intangible assets with indefinite lives are no longer amortized but are reviewed annually or more frequently if impairment indicators arise for impairment. Separable intangible assets that are not deemed to have indefinite lives will continue to be amortized over their useful lives, but with no maximum life. The amortization provisions of SFAS 142 apply to goodwill and intangible assets acquired after June 30, 2001. With respect to goodwill and intangible assets acquired prior to July 1, 2001, the Company is required to adopt SFAS 142 effective January 1, 2002. With the adoption of SFAS No. 142, “Goodwill and Other Intangible Assets” (SFAS 142), goodwill will no longer be amortized. Goodwill amortization for 2001 was $593,000.  SFAS No. 142 requires companies to review annually or more frequently if impairment indicators arise for impairment.  The Company completed its initial impairment review required by SFAS 142 and believes that no impairment of goodwill exists at December 31, 2001.

 

Effective January 1, 2001, the Company adopted Statement of Financial Accounting Standards No. 133, “Accounting for Derivative Instruments and Hedging Activities”, as amended (SFAS 133). This statement establishes accounting and reporting standards for derivative instruments and hedging activities. Under SFAS 133, all derivatives must be recognized as assets or liabilities and measured at fair value. If the derivative is designated as a cash flow hedge, the effective portions of changes in the fair value of the derivative are recorded in other comprehensive income and are recognized in the income statement when the hedged item affects earnings. Ineffective portions of changes in the fair value of cash flow hedges are recognized in earnings. The adoption of this statement did not have a significant impact on the Company’s results of operations or financial position.

 

2.      ACQUISITIONS:

 

In June 1999, the Company acquired all of the outstanding common stock of North American Pipe, Inc. of Saginaw, Texas (“Saginaw”).  Saginaw operates two facilities, which produce custom fabricated piping assemblies.  The purchase price of $4.5 million has been allocated to the underlying assets and liabilities, including certain debt, of Saginaw.

 

The above acquisition was accounted for using the purchase method of accounting, which requires that the purchase price be allocated to the net assets acquired based upon the relative fair value of assets acquired.  The accompanying consolidated financial statements include the results of operations from the dates of acquisition.  The pro forma net sales and results of operation for the acquisition, had the acquisition occurred at the beginning of 1999, are not significant, and accordingly, have not been provided.

 

F-9



 

3.      COSTS AND ESTIMATED EARNINGS IN EXCESS OF BILLINGS ON UNCOMPLETED CONTRACTS:

 

 

 

December 31,

 

 

 

2001

 

2000

 

Costs incurred on uncompleted contracts

 

$

164,237

 

$

129,091

 

Estimated earnings

 

55,290

 

39,468

 

 

 

219,527

 

168,559

 

Less billings to date

 

(163,292

)

(121,309

)

 

 

$

56,235

 

$

47,250

 

 

Costs and estimated earnings in excess of billings on uncompleted contracts represents revenue earned under the percentage of completion method but not billable based on the terms of the contracts.  These amounts are billed based on the terms of the contracts, which include achievement of milestones, partial shipments or completion of the contracts.

 

4.      INVENTORIES:

 

 

 

December 31,

 

 

 

2001

 

2000

 

Finished goods

 

$

32,273

 

$

35,417

 

Raw materials

 

20,189

 

22,070

 

Materials and supplies

 

2,037

 

2,541

 

 

 

$

54,499

 

$

60,028

 

 

5.      PROPERTY AND EQUIPMENT:

 

 

 

December 31,

 

 

 

2001

 

2000

 

Land and improvements

 

$

15,708

 

$

13,706

 

Buildings

 

29,076

 

28,522

 

Equipment

 

43,322

 

76,872

 

Equipment under capital leases

 

4,427

 

4,427

 

Construction in progress

 

4,204

 

3,228

 

 

 

96,737

 

126,755

 

Less accumulated depreciation and amortization

 

(25,514

)

(35,759

)

Property and equipment, net

 

$

71,223

 

$

90,996

 

 

Depreciation expense was $5,325 and $6,687 for the years ended December 31, 2001 and 2000, respectively.  Accumulated amortization associated with property and equipment under capital leases was $701 and $285 at December 31, 2001 and 2000, respectively.

 

6.      GOODWILL:

 

 

 

December 31,

 

 

 

2001

 

2000

 

Goodwill

 

$

23,717

 

$

23,717

 

Less accumulated amortization

 

(2,266

)

(1,673

)

Goodwill, net

 

$

21,451

 

$

22,044

 

 

F-10



 

7.      NOTE PAYABLE TO FINANCIAL INSTITUTION:

 

At December 31, 2001, the Company had a $30.0 million line of credit agreement, under which $2.0 million was outstanding.  This resulted from $5.0 million bearing interest at a weighted average IBOR interest rate of 4.50%, $2.4 million bearing interest at 4.25%, partially offset by $5.4 million of cash receipts that had not been applied to the line of credit.  At December 31, 2001, the Company had additional net borrowing capacity under the line of credit of $28.0 million.  The credit agreement expires on June 30, 2003 and is without collateral.  It bears interest at rates related to IBOR or LIBOR plus 1.00% to 2.00% (3.38% at December 31, 2001), or at prime less 0.5% (4.25% at December 31, 2001).  The line of credit agreement contains the following covenants; minimum net profit before tax plus interest (net of capitalized interest expense), depreciation expense and amortization expense (“EBITDA”) coverage ratio, maximum funded debt to EBITDA, minimum tangible net worth and ratio of unsecured funded debt to asset coverage. At December 31, 2001, the Company was in compliance with all covenants specified in the line of credit agreement, as amended.

 

8.      LONG-TERM DEBT:

 

 

 

December 31,

 

 

 

2001

 

2000

 

Industrial Development Bond, maturing on April 15, 2010, issued in accordance with Internal Revenue Code Section 144(a), variable interest (1.50% at December 31, 2001 and 5.00% at December 31, 2000) payable monthly; annual principal payments of $250, collateralized by property and equipment and guaranteed by an irrevocable letter of credit from a bank

 

$

2,250

 

$

2,500

 

 

 

 

 

 

 

Senior Notes, maturing on November 15, 2007, due in annual payments of $5.0 million  beginning November 15, 2001, plus interest at 6.87% paid semi-annually, on May 15 and November 15, without collateral

 

30,000

 

35,000

 

 

 

 

 

 

 

Series A Senior Notes, maturing on April 1, 2005, due in annual payments of $1.4 million beginning April 1, 1999, plus interest at 6.63% paid semi-annually, on April 1 and October 1, without collateral

 

5,714

 

7,143

 

 

 

 

 

 

 

Series B Senior Notes, maturing on April 1, 2008, due in annual payments of $4.3 million beginning April 1, 2002, plus interest at 6.91% paid semi-annually, on April 1 and October 1, without collateral

 

30,000

 

30,000

 

 

 

 

 

 

 

Other

 

 

445

 

 

 

 

 

 

 

Total long-term debt

 

$

67,964

 

$

75,088

 

 

 

 

 

 

 

Amounts are displayed on the consolidated balance sheet as follows:

 

 

 

 

 

Current portion of long-term debt

 

$

10,964

 

$

7,124

 

Long-term debt, less current portion

 

57,000

 

67,964

 

 

 

$

67,964

 

$

75,088

 

 

F-11



 

The Company is required to maintain certain financial ratios under its long-term debt agreements.  As of December 31, 2001, the most restrictive of these was a requirement to maintain consolidated indebtedness at or below 58% of consolidated total capitalization.  At December 31, 2001, the Company was in compliance with all financial ratios specified in its long-term debt agreements.

 

Future principal payments are as follows:

 

2002

 

$

10,964

 

2003

 

10,964

 

2004

 

10,964

 

2005

 

10,964

 

2006

 

9,536

 

Thereafter

 

14,572

 

 

 

$

67,964

 

 

Interest expense was $7,989, net of amounts capitalized of $50 in 2001. Interest expense was $10,120, net of amounts capitalized of $100 in 2000.  Interest expense was $8,065, net of amounts capitalized of $163, in 1999.

 

9.      LEASES:

 

Capital Leases

 

The Company leases certain hardware and software related to a new company-wide enterprise resource planning system and other equipment.  The future minimum lease payments under these capital leases and the present value of the minimum lease payments as of December 31, 2001 are as follows:

 

2002

 

$

1,082

 

2003

 

1,082

 

2004

 

936

 

2005

 

195

 

Total minimum lease payments

 

3,295

 

Less - Amount representing interest

 

418

 

Present value of minimum lease payments with interest rates of 8.70%

 

2,877

 

Current portion of capital lease

 

868

 

Capital lease obligation, less current portion

 

$

2,009

 

 

Operating Leases

 

The Company has entered into various equipment leases with terms of seven years or less.  Total rental expense for 2001, 2000 and 1999 was $9,008, $1,886 and $868, respectively.  Future minimum payments for operating leases with initial or remaining terms in excess of one year are:

 

2002

 

$

12,925

 

2003

 

12,378

 

2004

 

10,418

 

2005

 

8,482

 

2006

 

4,884

 

Thereafter

 

1,821

 

 

 

$

50,908

 

 

F-12



 

On September 26, 2000, the Company completed a sale-leaseback of certain manufacturing equipment for $14.4 million.  The length of the lease is eighty-four months and includes options beginning after the third year to terminate, purchase or continue to rent through the term length.

 

On June 29, 2001, the Company completed a sale-leaseback of certain manufacturing equipment for $49.8 million.  The length of the leases are sixty months and includes options beginning after the third year to terminate, purchase or continue to rent through the term length.

 

Rental expense is recorded on a straight-line basis over the basic term of the lease.  The Company recognized a deferred gain of $25.5 million as a result of the sale-leaseback transactions.  The deferred gain that will be amortized over the lease term is limited by the guaranteed residual amount.

 

The Company completed the above sale-leaseback transactions of existing machinery and equipment and completed $1.9 million on 2001 capital projects.  Under the terms of the operating leases we sold the equipment to an unrelated third party who then leased the equipment to us.  These leases, along with the Company’s other debt instruments already in place, and a new operating line of credit, best meet the Company’s near term financing and operating capital requirements compared to other available options.  The Company continues to evaluate the use of additional operating leases and other financial instruments to meet its financing strategies, if such sources are available on satisfactory terms.

 

10.    RETIREMENT PLANS:

 

The Company has a defined contribution retirement plan that covers substantially all of its employees and provides for Company matches of up to 50% of employee contributions to the plan, subject to certain limitations.  The defined contribution retirement plan offers ten investment options and does not include provisions to invest in or have the Company match in Company stock.  The Company has a non-qualified retirement savings plan that covers the officers and selected highly compensated employees.  The non-qualified plan matches up to 50% of employee contributions to the plan, subject to certain limitations and provides a Company funded program for the officers that establish a retirement target fund.  The Company also has two noncontributory defined benefit plans, which are frozen and in the process of being terminated.  Benefits under the union pension plan are based upon a flat benefit formula, while benefits under the salaried benefit plan are based upon a final pay formula.  The funding policy for each noncontributory defined benefit plan is based on current plan costs plus amortization of the unfunded plan liability. All current employees covered by these plans are now covered by the defined contribution retirement plan.  Total expense for all retirement plans in 2001, 2000 and 1999 was $925, $660 and $513, respectively.

 

11.    STOCK-BASED COMPENSATION PLANS:

 

Employee Stock Purchase Plan

 

The Company has an Employee Stock Purchase Plan (the “ESPP”), which allows employees of the Company to purchase shares of the Company’s common stock through accumulated payroll deductions.  Participating employees may elect to contribute up to 10% of their eligible compensation, subject to certain limitations, during each pay period to the ESPP.  The ESPP provides for two semi-annual offering periods beginning May 1 and November 1 of each year.  Participant funds are accumulated during the offering period and used to automatically purchase shares of the Company’s common stock at 85% of the lower of the fair market value of such stock at the beginning of the offering period or the fair market value at the purchase date.  The Company has made 300,000 shares of common stock available for sale under the ESPP and had issued 41,747 shares as of December 31, 2001.

 

F-13



 

Stock Option Plans

 

The Company has two stock option plans for employees and directors.  The Amended 1995 Stock Incentive Plan provides for the grant of incentive options at an exercise price, which is 100 percent of the fair value of the Company’s stock on the date of grant.  The 1995 Stock Option Plan for Nonemployee Directors provides for the grant of nonqualified options at an exercise price, which is not less than 100 percent of the fair value on the grant date.  The plans provide that options become exercisable according to vesting schedules, which range from immediate for nonemployee directors to ratably over a 60-month period for all other options.  Options terminate 10 years from the date of grant.  There were 1,055,860, 1,060,406 and 780,375 shares of common stock reserved for issuance under the Company’s stock compensation plans at December 31, 2001, 2000 and 1999 respectively.

 

A summary of status of the Company’s stock options as of December 31, 2001, 2000 and 1999 and changes during the year ended on those dates is presented below:

 

 

 

Options
Outstanding

 

Weighted
Average

Exercise Price
Per Share

 

Balance, December 31, 1998

 

484,134

 

$

12.67

 

Options granted

 

176,573

 

14.74

 

Options exercised

 

(4,219

)

3.24

 

Options canceled

 

(5,697

)

16.02

 

Balance, December 31, 1999

 

650,791

 

13.27

 

Options granted

 

178,251

 

13.56

 

Options exercised

 

(19,969

)

0.98

 

Options canceled

 

(7,053

)

16.28

 

Balance, December 31, 2000

 

802,020

 

13.61

 

Options granted

 

181,449

 

13.91

 

Options exercised

 

(4,546

)

11.44

 

Options canceled

 

(15,946

)

17.38

 

Balance, December 31, 2001

 

962,977

 

$

13.62

 

 

The following table summarizes information about stock options outstanding at December 31, 2001:

 

Options Outstanding

 

Options Exercisable

 

Range of
Exercise Prices
Per Share

 

Number of
Options

 

Weighted
Average

Remaining
Contractual
Life (years)

 

Weighted
Average
Exercise
Price
Per Share

 

Number of
Options

 

Weighted
Average
Exercise
Price
Per Share

 

$1.00 - $4.78

 

176,798

 

2.96

 

$

3.76

 

176,798

 

$

3.76

 

$10.63 - $13.56

 

188,883

 

8.14

 

13.41

 

75,623

 

13.18

 

$14.00 - $14.56

 

184,449

 

9.28

 

14.02

 

37,403

 

14.12

 

$14.75 - $17.13

 

171,669

 

6.94

 

14.91

 

104,354

 

15.01

 

$18.75 - $22.88

 

241,178

 

5.56

 

19.77

 

214,606

 

19.67

 

 

 

962,977

 

 

 

 

 

608,784

 

 

 

 

F-14



 

The following are the options exercisable at the corresponding weighted average exercise price at December 31, 2001, 2000 and 1999, respectively: 608,784 at $13.10, 473,904 at $12.36 and 373,259 at $10.78.

 

In accordance with SFAS 123 “Accounting for Stock Based Compensation”, pro forma disclosures as if the Company adopted the cost recognition requirements under SFAS 123 are presented below.  The fair value of options granted in 2001, 2000 and 1999 was estimated on the date of grant using the Black-Scholes option-pricing model with the following assumptions:

 

 

 

Year Ended December 31,

 

 

 

2001

 

2000

 

1999

 

Risk-free interest rate

 

4.93

%

6.69

%

4.91%-5.44

%

Expected dividend yield

 

0

%

0

%

0

%

Expected volatility

 

45.91

%

32.38

%

30.73

%

Expected lives

 

five years

 

five years

 

five years

 

 

 

 

 

 

 

 

 

 

The weighted average grant date fair value of options granted during 2001, 2000 and 1999 was $6.48, $3.85 and $5.67, respectively.  The weighted average purchase price and weighted average fair value of shares issued under the ESPP in 2001 were $9.79 and $11.51, respectively.

 

Had the Company used the fair value methodology for determining compensation expense, the Company’s net income and earnings per share would approximate the pro forma amounts below (in thousands except per share data):

 

 

 

Year Ended December 31,

 

 

 

2001

 

2000

 

1999

 

Net income - as reported

 

$

11,111

 

$

10,691

 

$

13,285

 

Net income - pro forma

 

10,649

 

10,420

 

12,887

 

Diluted earnings per share - as reported

 

1.67

 

1.62

 

2.01

 

Diluted earnings per share - pro forma

 

1.60

 

1.58

 

1.95

 

 

12.    SHAREHOLDER RIGHTS PLAN:

 

In June 1999, the Board of Directors adopted a Shareholder Rights Plan (the “Plan”) designed to ensure fair and equal treatment for all shareholders in the event of a proposed acquisition of the Company by enhancing the ability of the Board of Directors to negotiate more effectively with a prospective acquirer, and reserved 150,000 shares of Series A Junior Participating Preferred Stock (“Preferred Stock”) for purposes of the Plan.  In connection with the adoption of the Plan, the Board of Directors declared a dividend distribution of one preferred stock purchase right (a “Right”) per share of common stock, payable to shareholders of record on July 9, 2000.  Each right represents the right to purchase one one-hundredth of a share of Preferred Stock at a price of $83.00, subject to adjustment.  The Rights will be exercisable only if a person or group acquires, or commences a tender offer to acquire, 15% or more of the Company’s outstanding shares of common stock.  Subject to the terms of the Plan and upon the occurrence of certain events, each Right would entitle the holder to purchase common stock of the Company, or of an acquiring company in certain circumstances, having a market value equal to two times the exercise price of the Right.  The Company may redeem the Rights at a price of $0.01 per Right under certain circumstances.

 

13.    COMMITMENTS AND CONTINGENCIES:

 

Litigation

 

The Company, and others, are defendants in a suit in the United States District Court for the Northern District of California in July 2000.  The plaintiff has alleged that it represents a class of plaintiffs who purchased certain sprinkler pipe products manufactured primarily by a predecessor of the Company during the 1990s.  The complaint alleges the products purchased were defective and seeks certification of the proposed class, disgorgement by the Company of profits from the sale of the allegedly defective products and/or full restitution to the members of the class, repair or replacement of the allegedly defective products, damages in an amount to be

 

F-15



 

proved at trial, punitive damages and attorneys' fees and costs.  No specific amount of damages has been stated, and we are unable to estimate the amount of damages, if any, at the present time.  A class certification hearing has been scheduled for April 2002, and a trial date has been scheduled for December 2002.  The Company generally maintains insurance coverage against potential claims.  The Company believes it has meritorious defenses against the above claims and intends to vigorously contest them.  We do not know when or on what basis this matter will be resolved.

 

From time to time, the Company is involved in other litigation and legal matters that are defended and handled in the normal course of business.  The Company maintains insurance coverage against potential claims in amounts that it believes to be adequate.  Management believes that it is not presently a party to any such litigation,the outcome of which would have a material adverse effect on the Company’s business, financial condition, results of operations or cash flows.

 

Commitments

 

As of December 31, 2001, the Company had outstanding raw material purchase commitments of approximately $10.9 million.

 

14.    INCOME TAXES:

 

The components of the provision for income taxes are as follows:

 

 

 

Year Ended December 31,

 

 

 

2001

 

2000

 

1999

 

Current:

 

 

 

 

 

 

 

Federal

 

$

6,762

 

$

1,678

 

$

6,845

 

State

 

1,215

 

749

 

1,092

 

Deferred:

 

 

 

 

 

 

 

Federal

 

(710

)

4,077

 

742

 

State

 

(81

)

466

 

85

 

 

 

$

7,186

 

$

6,970

 

$

8,764

 

 

The difference between the effective income tax rate and the statutory U.S. Federal income tax rate is explained as follows:

 

 

 

Year Ended December 31,

 

 

 

2001

 

2000

 

1999

 

Provision at statutory rate

 

$

6,405

 

$

6,181

 

$

7,717

 

State provision, net of federal benefit

 

688

 

569

 

766

 

Other

 

93

 

220

 

281

 

 

 

$

7,186

 

$

6,970

 

$

8,764

 

 

F-16



 

The tax effect of temporary differences that give rise to significant portions of deferred tax assets and liabilities are presented below:

 

 

 

December 31,

 

 

 

2001

 

2000

 

Deferred tax assets:

 

 

 

 

 

Trade receivables, net

 

$

224

 

$

35

 

Accrued employee benefits

 

749

 

760

 

Inventories

 

871

 

558

 

Net operating loss carryforwards

 

1,222

 

1,358

 

Total deferred tax assets

 

3,066

 

2,711

 

 

 

 

 

 

 

Deferred tax liabilities:

 

 

 

 

 

Property and equipment

 

(14,290

)

(14,726

)

Total deferred tax liabilities

 

(14,290

)

(14,726

)

 

 

 

 

 

 

Net deferred tax liabilities

 

$

(11,224

)

$

(12,015

)

 

 

 

December 31,

 

 

 

2001

 

2000

 

Deferred tax assets and liabilities are included in the consolidated balance sheets as follows:

 

 

 

 

 

Deferred tax assets -current

 

$

1,980

 

$

1,489

 

Deferred tax liabilities - noncurrent

 

(13,204

)

(13,504

)

Net deferred tax liabilities

 

$

(11,224

)

$

(12,015

)

 

As of December 31, 2001, the Company had approximately $3.1 million of net operating loss carryforwards as a result of the acquisition of Thompson Pipe and Steel which are limited in their use to approximately $348,000 per year during the 15 year carryforward period which expires in 2010.

 

15.    SEGMENT INFORMATION:

 

The Company has adopted SFAS No. 131, “Disclosures about Segments of an Enterprise and Related Information” which requires disclosure of financial and descriptive information about the Company’s reportable operating segments.  The operating segments reported below are based on the nature of the products sold by the Company and are the segments of the Company for which separate financial information is available and for which operating results are regularly evaluated by executive management to make decisions about resources to be allocated to the segment and assess its performance.  Management evaluates segment performance based on segment gross profit.  There were no material transfers between segments in the periods presented.

 

The Company’s Water Transmission segment manufactures and markets large diameter, high-pressure steel pipe used primarily for water transmission.  Water Transmission products are custom manufactured in accordance with project specifications and are used primarily for high-pressure water transmission pipelines in the United States and Canada.  Water Transmission products are manufactured in Portland, Oregon; Denver, Colorado; Adelanto and Riverside, California; Parkersburg, West Virginia and Saginaw, Texas facilities and are sold primarily to public water agencies either directly or through an installation contractor.

 

The Company’s Tubular Products segment manufactures and markets smaller diameter, electric resistance welded steel pipe for use in a wide range of construction, agricultural, energy and industrial applications.  Tubular Products are manufactured in the Company’s Portland, Oregon; Atchison, Kansas; Houston, Texas; Bossier City, Louisiana; and Monterrey, Mexico facilities.  Tubular Products are marketed through a network of direct sales force personnel and independent distributors throughout the United States and Canada.

 

F-17



 

Based on the location of the customer, the Company sold products only in the United States and Canada.  As of December 31, 2001, all material long-lived assets are located in the United States.

 

 

 

Year Ended December 31,

 

 

 

2001

 

2000

 

1999

 

Net sales:

 

 

 

 

 

 

 

Water transmission

 

$

180,295

 

$

155,054

 

$

137,418

 

Tubular products

 

96,178

 

126,355

 

102,889

 

Total

 

$

276,473

 

$

281,409

 

$

240,307

 

 

 

 

 

 

 

 

 

Gross profit:

 

 

 

 

 

 

 

Water transmission

 

$

43,077

 

$

33,486

 

$

32,348

 

Tubular products

 

8,325

 

15,731

 

16,556

 

Total

 

$

51,402

 

$

49,217

 

$

48,904

 

 

 

 

 

 

 

 

 

Interest expense, net:

 

 

 

 

 

 

 

Water transmission

 

$

4,296

 

$

4,286

 

$

3,056

 

Tubular products

 

3,693

 

5,834

 

5,009

 

Total

 

$

7,989

 

$

10,120

 

$

8,065

 

 

 

 

 

 

 

 

 

Depreciation and amortization of Property and Equipment:

 

 

 

 

 

 

 

Water transmission

 

$

2,811

 

$

3,255

 

$

2,587

 

Tubular products

 

1,592

 

2,903

 

1,750

 

Total

 

4,403

 

6,158

 

4,337

 

Corporate

 

922

 

529

 

167

 

Total

 

$

5,325

 

$

6,687

 

$

4,504

 

 

 

 

 

 

 

 

 

Amortization of intangible assets:

 

 

 

 

 

 

 

Water transmission

 

$

 

$

 

$

 

Tubular products

 

593

 

593

 

586

 

Total

 

$

593

 

$

593

 

$

586

 

 

 

 

 

 

 

 

 

Capital expenditures:

 

 

 

 

 

 

 

Water transmission

 

$

5,778

 

$

3,319

 

$

5,673

 

Tubular products

 

5,654

 

5,540

 

2,948

 

Total

 

11,432

 

8,859

 

8,621

 

Corporate

 

750

 

2,117

 

5,532

 

Total

 

$

12,182

 

$

10,976

 

$

14,153

 

 

 

 

 

 

 

 

 

Net sales by geographic area:

 

 

 

 

 

 

 

United States

 

$

266,561

 

$

269,344

 

$

232,663

 

Canada

 

9,912

 

12,065

 

7,644

 

Total

 

$

276,473

 

$

281,409

 

$

240,307

 

 

F-18



 

 

 

Year Ended December 31,

 

 

 

2001

 

2000

 

Total Assets:

 

 

 

 

 

Water transmission

 

$

153,238

 

$

146,039

 

Tubular products

 

99,935

 

123,410

 

Total

 

253,173

 

269,449

 

Corporate

 

13,409

 

13,708

 

Total

 

$

266,582

 

$

283,157

 

 

No one customer represented more than 10% of total sales in 2001, 2000 or 1999.

 

16.    QUARTERLY DATA (UNAUDITED):

 

Summarized quarterly financial data for 2001 and 2000 is as follows:

 

 

 

First
Quarter

 

Second
Quarter

 

Third
Quarter

 

Fourth
Quarter

 

2001

 

 

 

 

 

 

 

 

 

Net sales:

 

 

 

 

 

 

 

 

 

Water transmission

 

$

37,269

 

$

47,922

 

$

47,240

 

$

47,864

 

Tubular products

 

26,277

 

27,213

 

23,625

 

19,063

 

Total net sales

 

$

63,546

 

$

75,135

 

$

70,865

 

$

66,927

 

 

 

 

 

 

 

 

 

 

 

Gross profit:

 

 

 

 

 

 

 

 

 

Water transmission

 

$

9,165

 

$

11,285

 

$

11,620

 

$

11,007

 

Tubular products

 

2,723

 

2,891

 

2,244

 

467

 

Total gross profit

 

$

11,888

 

$

14,176

 

$

13,864

 

$

11,474

 

 

 

 

 

 

 

 

 

 

 

Net income

 

$

2,256

 

$

3,140

 

$

3,411

 

$

2,304

 

 

 

 

 

 

 

 

 

 

 

Earnings per share:

 

 

 

 

 

 

 

 

 

Basic

 

$

0.35

 

$

0.48

 

$

0.52

 

$

0.35

 

Diluted

 

$

0.34

 

$

0.47

 

$

0.51

 

$

0.35

 

 

 

 

 

 

 

 

 

 

 

2000

 

 

 

 

 

 

 

 

 

Net sales:

 

 

 

 

 

 

 

 

 

Water transmission

 

$

31,498

 

$

36,184

 

$

42,311

 

$

45,061

 

Tubular products

 

32,493

 

33,306

 

33,675

 

26,881

 

Total net sales

 

$

63,991

 

$

69,490

 

$

75,986

 

$

71,942

 

 

 

 

 

 

 

 

 

 

 

Gross profit:

 

 

 

 

 

 

 

 

 

Water transmission

 

$

5,753

 

$

8,291

 

$

8,942

 

$

10,500

 

Tubular products

 

5,715

 

4,525

 

3,565

 

1,926

 

Total gross profit

 

$

11,468

 

$

12,816

 

$

12,507

 

$

12,426

 

 

 

 

 

 

 

 

 

 

 

Net income

 

$

2,361

 

$

3,065

 

$

2,641

 

$

2,624

 

 

 

 

 

 

 

 

 

 

 

Earnings per share:

 

 

 

 

 

 

 

 

 

Basic

 

$

0.37

 

$

0.47

 

$

0.41

 

$

0.40

 

Diluted

 

$

0.36

 

$

0.46

 

$

0.40

 

$

0.40

 

 

F-19



 

Schedule II

 

NORTHWEST PIPE COMPANY

VALUATION AND QUALIFYING ACCOUNTS

 

 

 

Balance at
Beginning of
Period

 

Charged to
Profit and
Loss

 

Deduction
from Reserves

 

Balance at
Close of
Period

 

 

 

(Dollars in thousands)

Year ended December 31, 2001:

 

 

 

 

 

 

 

 

 

Allowance for doubtful trade receivables

 

$

650

 

$

1,095

 

$

1,172

 

$

573

 

 

 

 

 

 

 

 

 

 

 

Year ended December 31, 2000:

 

 

 

 

 

 

 

 

 

Allowance for doubtful trade receivables

 

$

1,896

 

$

835

 

$

2,081

 

$

650

 

 

 

 

 

 

 

 

 

 

 

Year ended December 31, 1999:

 

 

 

 

 

 

 

 

 

Allowance for doubtful trade receivables

 

$

1,046

 

$

1,654

 

$

804

 

$

1,896

 

 

S-1



 

REPORT OF INDEPENDENT ACCOUNTANTS ON FINANCIAL STATEMENT SCHEDULE

 

To the Board of Directors of Northwest Pipe Company

 

Our audits of the consolidated financial statements referred to in our report dated February 18, 2002 appearing on page F-1 of this Form 10-K also included an audit of the financial statement schedule listed in Item 14(a)(2) of this Form 10-K.  In our opinion, this financial statement schedule presents fairly, in all material respects, the information set forth therein when read in conjunction with the related consolidated financial statements.

 

PricewaterhouseCoopers LLP

 

 

Portland, Oregon

February 18, 2002

 

S-2