6-K
Table of Contents

 
 
United States
Securities and Exchange Commission
Washington, D.C. 20549
FORM 6-K
Report of Foreign Private Issuer
Pursuant to Rule 13a-16 or 15d-16
of the
Securities Exchange Act of 1934
For the month of
October 2008
Companhia Vale do Rio Doce
Avenida Graça Aranha, No. 26
20030-900 Rio de Janeiro, RJ, Brazil
(Address of principal executive office)
(Indicate by check mark whether the registrant files or will file annual reports under cover of Form 20-F or Form 40-F.)
(Check One) Form 20-F þ Form 40-F o
(Indicate by check mark if the registrant is submitting the Form 6-K in paper as permitted by Regulation S-T Rule 101(b)(1))
(Check One) Yes o No þ
(Indicate by check mark if the registrant is submitting the Form 6-K in paper as permitted by Regulation S-T Rule 101(b)(7))
(Check One) Yes  o No þ
(Indicate by check mark whether the registrant by furnishing the information contained in this Form is also thereby furnishing information to the Commission pursuant to Rule 12g3-2(b) under the Securities Exchange Act of 1934.)
(Check One) Yes o No þ
(If “Yes” is marked, indicate below the file number assigned to the registrant in connection with Rule 12g3-2(b). 82-___.)
 
 

 


 

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Table of Contents

(VALE LOGO)
Vale – 3Q08 Production Report
STRONG AND STEADY PERFORMANCE: NEW RECORDS
Rio de Janeiro, October 23, 2008 – Companhia Vale do Rio Doce (Vale) achieved in the third quarter of 2008 (3Q08) one of the best operational performances in its history, with eight records in quarterly production: iron ore (85.9 million metric tons), pellets (12.2 million metric tons), nickel (72,400 metric tons), bauxite (3.2 million metric tons), alumina (1.3 million metric tons), aluminum (140,000 metric tons), cobalt (750 metric tons) and thermal coal (362,000 metric tons).
This performance derives from our consistent track record of delivering organic growth and operational excellence. Given our wealth of world-class assets and financial strength, we are well positioned to continue to invest and to exploit our competitive advantages.
In light of the risks posed by the current global economic environment, Vale retains the option to manage the execution of its production program in accordance with market conditions.
FERROUS MINERALS
Ú Iron ore – a new record quarter
                                                                 
                                            %change   %change   %change
000’ metric tons   3Q07   2Q08   3Q08   9M07   9M08   3Q08/2Q08   3Q08/3Q07   9M08/9M07
IRON ORE
    80,170       78,050       85,884       223,065       238,422       10.0 %     7.1 %     6.9 %
Southeastern System
    30,018       30,549       33,186       83,038       92,362       8.6 %     10.6 %     11.2 %
Itabira
    12,082       11,682       11,553       34,911       34,100       -1.1 %     -4.4 %     -2.3 %
Mariana
    8,548       8,987       10,501       23,628       28,497       16.9 %     22.8 %     20.6 %
Minas Centrais
    9,388       9,880       11,132       24,499       29,765       12.7 %     18.6 %     21.5 %
Southern System
    23,741       22,120       23,025       66,739       64,863       4.1 %     -3.0 %     -2.8 %
MBR
    18,158       16,800       17,286       51,427       48,707       2.9 %     -4.8 %     -5.3 %
Minas do Oeste
    5,583       5,320       5,739       15,311       16,156       7.9 %     2.8 %     5.5 %
Carajás
    24,263       23,239       26,751       67,067       74,189       15.1 %     10.3 %     10.6 %
Samarco1
    1,863       1,855       2,633       5,360       6,262       41.9 %     41.3 %     16.8 %
Urucum
    285       288       289       861       747       0.5 %     1.5 %     -13.3 %
Iron ore production in 3Q08 was the highest in Vale’s history, amounting to 85.9 million metric tons (Mt), up 7.1% compared to 80.2 Mt in 3Q07, including our attributable production at Samarco – a joint venture in which we own a 50% stake. Over the last twelve-month period ended on September 30, 2008 our iron ore output reached 318.5 Mt2.
In the first nine months of this year Vale produced 238.4 Mt, which is also a new record, being up 6.9% on 9M07. The additional 15.4 Mt was mainly due to the output increase at the Carajás, Brucutu and Fazendão mines.
 
1   Production attributable to Vale
 
2   310.4 Mt under US GAAP

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(VALE LOGO)
Carajás produced 26.8 Mt in 3Q08, running at an annualized output of 107 Mtpy. It was up 15.1% relative to 2Q08, thus recovering from a performance negatively affected by heavy rains, interruptions of railway traffic caused by protesters and restrictions in our logistics system.
Carajás production for the first nine months of 2008 was 74.2 Mt, an increase of 10.6% over 9M07.
The Southeastern System, which encompasses the Itabira, Mariana and Minas Centrais iron ore mines, produced 33.2 Mt in 3Q08, 3.2 Mt more than the output of 3Q07. Production at Brucutu, which is part of the Minas Centrais complex, reached 7.8 Mt in 3Q08. Production at Mariana increased 22.8% year-over-year due to the ramp up of Fazendão, which produced 3.3 Mt in 3Q08.
The Southern System – MBR and Minas do Oeste — produced 23.0 Mt in 3Q08, 3.0% lower than the figures for 3Q07, mainly due to lower production at the Mar Azul mine. Total production in 9M08 was 64.9 Mt, a slight reduction of 2.8% if compared to 9M07.
Ú Pellets – an all-time high output
                                                                 
                                            %change   %change   %change
000’ metric tons   3Q07   2Q08   3Q08   9M07   9M08   3Q08/2Q08   3Q08/3Q07   9M08/9M07
PELLETS1
    10,900       11,158       12,238       31,691       33,751       9.7 %     12.3 %     6.5 %
Tubarão I and II
    1,556       1,674       1,666       4,687       4,953       -0.5 %     7.1 %     5.7 %
Fabrica
    1,048       1,030       1,091       3,031       3,200       6.0 %     4.1 %     5.6 %
São Luís
    1,830       1,605       1,876       5,201       5,170       16.9 %     2.5 %     -0.6 %
Nibrasco
    2,323       2,261       2,559       6,618       6,857       13.2 %     10.2 %     3.6 %
Kobrasco
    1,228       1,256       1,281       3,689       3,810       2.0 %     4.3 %     3.3 %
Hispanobras
    565       578       581       1,707       1,729       0.5 %     2.8 %     1.3 %
Itabrasco
    492       453       531       1,532       1,498       17.0 %     7.8 %     -2.2 %
Samarco
    1,860       2,301       2,654       5,226       6,534       15.3 %     42.7 %     25.0 %
Vale’s attributable production of pellets, in which quantities produced by our joint ventures Hispanobras, Itabrasco and Samarco – are calculated in proportion to our stakes, reached 12.2 Mt in 3Q08, an all-time high, representing growth of 12.3 % over 3Q07.
We entered into a leasing contract for the Nibrasco and Kobrasco pelletizing operations in 2Q08. As a consequence, their production is being consolidated 100% on a pro forma basis. We also entered into a leasing contract for the Itabrasco operations as from 4Q08 onwards.
The part of Samarco’s production, attributable to our stake, was 2.7 Mt of pellets in 3Q08, compared to 1.8 Mt in 3Q07. Samarco’s third pellet plant, which began operations in April, was the main source of incremental production. The new plant contributed to the expansion of its nominal capacity to 21.6 Mtpy from 14.0 Mtpy of pellets.
Our pellet plants had an outstanding performance in 3Q08, increasing their production compared with 3Q07. In 3Q08, 8.1 Mt of blast furnace pellets were produced and 4.1 Mt of direct reduction pellets.
Total pellet volume produced in 9M08 amounted to 33.7 Mt, up 6.5% compared to 9M07.
 
1   Production attributable to Vale on a pro forma basis

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(VALE LOGO)
Ú Manganese ore and ferroalloys – stoppage at Dunkerque
                                                                 
                                            %change   %change   %change
000’ metric tons   3Q07   2Q08   3Q08   9M07   9M08   3Q08/2Q08   3Q08/3Q07   9M08/9M07
MANGANESE ORE
    100       658       694       1,215       1,892       5.4 %     595.4 %     55.7 %
Azul
    10       546       561       899       1,611       2.8 %     5716.2 %     79.2 %
Urucum
    83       77       75       206       188       -3.4 %     -10.2 %     -8.3 %
Other mines
    7       35       58       111       93       n.m.       729.6 %     -16.5 %
 
                                                               
FERROALLOY
    130       128       130       405       391       1.9 %     0.1 %     -3.6 %
Brazil
    70       75       78       208       229       3.8 %     11.4 %     9.9 %
Dunkerque
    19       15       16       88       55       8.8 %     -12.6 %     -37.2 %
Mo I Rana
    35       32       30       92       91       -6.8 %     -14.7 %     -1.5 %
Urucum
    6       5       5       17       16       8.4 %     -5.2 %     -5.9 %
Production of manganese ore amounted to 694,000 metric tons (t) in 3Q08, an increase of 5.4% in comparison with the 658,000 t of 2Q08. It was well above the 100,000 t produced in the same quarter last year, when the operations of Azul, our main manganese mine located at Carajás, were temporarily suspended.
In the first nine months of this year we produced 1.892 million metric tons, an increase of 55.7% over the same period last year.
In 3Q08, our ferroalloy production reached 130,000 t, an increase of 1.9% over 2Q08, attaining the same levels as 3Q07. Our Dunkerque operations, located in France, were interrupted in August due to problems with the electric furnace. We estimate that the furnace shutdown will mean a drop in ferroalloy production of 45,000 t as operations are expected to resume only in 1Q09.
Our ferroalloy production was comprised of 58,800 t of ferrosilicon manganese alloys (FeSiMn), 58,500 t of high-carbon manganese alloys (FeMnAc) and 13,100 t of medium-carbon manganese alloys (FeMnMC).

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(VALE LOGO)
NON-FERROUS MINERALS
Ú Nickel – continuous improvement
                                                                 
                                            %change   %change   %change
000’ metric tons   3Q07   2Q08   3Q08   9M07   9M08   3Q08/2Q08   3Q08/3Q07   9M08/9M07
NICKEL1
    55.1       69.0       72.4       179.0       202.2       4.9 %     31.5 %     13.0 %
Sudbury
    14.6       20.4       18.4       53.9       56.4       -9.8 %     26.0 %     4.8 %
Thompson
    5.6       7.0       7.6       21.4       21.4       8.5 %     35.0 %     -0.3 %
Voisey’s Bay
    12.3       18.2       21.9       38.4       58.3       19.9 %     78.6 %     51.8 %
Sorowako
    17.7       19.4       19.1       55.2       53.7       -1.3 %     8.0 %     -2.6 %
Others*
    4.8       4.0       5.4       10.0       12.3       34.4 %     10.8 %     22.7 %
 
*   External feed purchased from third parties and processed into finished nickel in our operations
Our finished nickel output amounted to 72,400 t in 3Q08, creating another historical record for Vale for a single quarter. It was up 4.9% over the previous record, reached in 2Q08, of 69,000 t, and 31.5% above 3Q07. Production for the first nine months of this year totaled 202,200 t, rising 13.0% compared to 9M07.
The rising nickel production is explained by a significant improvement in asset performance, which is due to our efforts to upgrade existing assets.
Sudbury, located in the Canadian province of Ontario, produced 18,400 t in 3Q08, down 2,000 t compared to 2Q08, but 3,800 t higher than the output for the same period last year. The reduction verified on a quarter-over-quarter basis, was due to mechanical issues at the Clydach refinery2, in Wales, and seismic events in the mines. This was partially offset by higher production of third party feed, which is reflected in the 1,400 t increase in production from others.
Our Thompson operation in Manitoba, Canada, contributed 7,600 t to our total production, up 8.5% in relation to 2Q08, as full production has been resumed after issues with the smelter reverting delivery systems and the power distribution system to the mines in 2Q08.
Our operations in Voisey Bay, in the province of Newfoundland and Labrador, Canada, have been performing extremely well. 3Q08 was another record-breaking quarter, with an output of 21,900 t, reflecting an increase in mined ore grade.
Vale produces nickel matte in Sorowako, on the island of Sulawesi, Indonesia, where we run the largest lateritic nickel operation in the world. Finished nickel production amounted to 19,100 t in 3Q08, slightly below the 19,400 t reached last quarter. The start-up of our utility plant in Dalian, China, allowed us to normalize our production in 2Q08. Dalian has a nominal capacity to produce 35,000 mt of nickel and in the future will be dedicated to processing nickel oxide from Goro.
 
1   The figures shown for finished nickel production do not include the quantities produced from nickel concentrates purchased from other companies and processed externally under tolling arrangements. These volumes were 3.0 Kt in 3Q07, 1.7 Kt in 2Q08 and 1.4 Kt in 3Q08.
 
2   Clydach refines part of the Sudbury feed.

Figures for our operations at Sudbury and Thompson include only the production from feed originating from our own mines. It excludes any concentrates purchased from third parties, which are subsequently processed in our operations.

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(VALE LOGO)
Ú Bauxite – Paragominas II ramping up
                                                                 
                                            %change   %change   %change
000’ metric tons   3Q07   2Q08   3Q08   9M07   9M08   3Q08/2Q08   3Q08/3Q07   9M08/9M07
BAUXITE
    2,586       2,426       3,198       6,445       8,087       31.8 %     23.7 %     25.5 %
Trombetas1
    1,867       1,725       1,883       5,374       5,245       9.1 %     0.8 %     -2.4 %
Paragominas
    719       701       1,316       1,071       2,842       87.6 %     82.9 %     165.2 %
In 3Q08 our bauxite production reached a new record of 3.2 Mt, an increase of 23.7% compared with 2.6 Mt in 3Q07. Vale`s attributable production at Trombetas set a new record, of 1.9 Mt
Operations at the Paragominas mine, in the Brazilian state of Pará, produced 1.3 Mt in 3Q08, as the second phase of Paragominas (Paragominas II) began ramping up in May adding 4.5 Mtpy to the nominal capacity of Paragominas.
Paragominas mine is linked to the alumina refinery by the first bauxite pipeline in the world.
Ú Alumina – ramping up of stages 6 & 7
                                                                 
                                            %change   %change   %change
000’ metric tons   3Q07   2Q08   3Q08   9M07   9M08   3Q08/2Q08   3Q08/3Q07   9M08/9M07
ALUMINA
    1,123       1,063       1,309       3,096       3,431       23.1 %     16.5 %     10.8 %
Alunorte
    1,123       1,063       1,309       3,096       3,431       23.1 %     16.5 %     10.8 %
The ramp up of Paragominas II enabled Vale to produce 1.3 Mt in 3Q08, up 16.5% against 3Q07, setting a new output record.
Stages 6 and 7 of the Barcarena refinery started ramping up in June and July 2008, respectively, augmenting its nominal capacity to 6.26 million metric tons per year.
Ú Aluminum – a quarterly record
                                                                 
                                            %change   %change   %change
000’ metric tons   3Q07   2Q08   3Q08   9M07   9M08   3Q08/2Q08   3Q08/3Q07   9M08/9M07
ALUMINUM
    138       136       140       412       407       2.9 %     1.2 %     -1.1 %
Albras
    115       113       115       341       340       1.5 %     0.4 %     -0.2 %
Valesul
    23       22       25       71       67       10.2 %     4.8 %     -5.4 %
In 3Q08, production of primary aluminum was 140,000 t, an increase of 1.2% relative to 3Q07, due to the improved performance of our two smelters. Production at Albras, in Barcarena, state of Pará, was 115,000 t, and at Valesul, in Rio de Janeiro, 25,000 t.
In 9M08 production totaled 407,000 t, against 412,000 t in the same period a year earlier, due to the reduction in Valesul’s output program to minimize the exposure to the high volatility of energy spot prices. Albras energy consumption is fully supplied under a 20-year contract, which expires only in 2024.
 
1   Production attributable to Vale

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(VALE LOGO)
Ú Copper – production increases by 23.2%
                                                                 
                                            %change   %change   %change
000’ metric tons   3Q07   2Q08   3Q08   9M07   9M08   3Q08/2Q08   3Q08/3Q07   9M08/9M07
COPPER
    65.1       76.5       80.2       210.4       230.0       4.9 %     23.2 %     9.3 %
Sossego
    26.9       30.3       32.8       86.0       93.3       8.5 %     22.1 %     8.5 %
Sudbury
    23.9       29.0       30.8       84.0       87.3       6.3 %     28.6 %     4.0 %
Thompson
    0.3       0.5       0.3       1.0       1.1       -43.1 %     11.6 %     14.2 %
Voisey’s Bay
    11.5       12.7       13.2       31.8       39.3       3.8 %     15.3 %     23.6 %
Others
    2.2       4.0       3.0       7.5       8.9       -23.5 %     37.7 %     19.7 %
Vale’s copper production totaled 80,200 t in 3Q08, up 23.2% compared to the same period a year earlier.
The Canadian operations were responsible for approximately 55% of Vale’s total production this quarter, adding 44,300 t to our total production. This meant an increase of 8,600 t over 3Q07, driven by higher copper grades of mined ores.
Copper production in Sossego, at Carajás, was 32,800 t in 3Q08, increasing 22.1% against 26,900 t in 3Q07 when there was a maintenance stoppage at the processing plant.
Vale produces copper concentrates at Sossego, Brazil, and copper concentrates, anodes and cathodes at its operations in Canada, where copper is extracted as a by-product of nickel. The figures shown in this report refer to the volumes of copper contained in these products.
Ú Nickel by-products – higher cobalt grade
                                                                 
                                            %change   %change   %change
    3Q07   2Q08   3Q08   9M07   9M08   3Q08/2Q08   3Q08/3Q07   9M08/9M07
COBALT (metric tons)
    668       671       750       1,844       2,036       11.8 %     12.3 %     10.4 %
Sudbury
    163       158       210       601       511       32.5 %     28.6 %     -14.9 %
Thompson
    24       50       44       133       146       -11.8 %     83.8 %     9.9 %
Voisey’s Bay
    257       400       447       808       1,226       11.6 %     73.9 %     51.7 %
Others
    225       63       50       303       153       -20.4 %     -77.7 %     -49.3 %
 
                                                               
PLATINUM (000’oz troy)
    43       43       44       111       123       2.1 %     2.6 %     11.2 %
Sudbury
    43       43       44       111       123       2.1 %     2.6 %     11.2 %
 
                                                               
PALLADIUM (000’oz troy)
    52       54       66       152       169       22.6 %     27.7 %     11.2 %
Sudbury
    52       54       66       152       169       22.6 %     27.7 %     11.2 %
 
                                                               
GOLD (000’ oz troy)
    22       19       24       61       65       28.2 %     9.8 %     6.5 %
Sudbury
    22       19       24       61       65       28.2 %     9.8 %     6.5 %
 
                                                               
SILVER (000’ oz troy)
    605       578       650       1,676       1,734       12.4 %     7.4 %     3.4 %
Sudbury
    605       578       650       1,676       1,734       12.4 %     7.4 %     3.4 %
The production for all nickel by-products increased in 3Q08 relative to both 2Q08 and 3Q07.
In this quarter, cobalt production was 750 metric tons, a 12.3% increase against 3Q07, mainly due to higher cobalt grade in the ore mined at Voisey’s Bay as well as higher production achieved at Sudbury and Manitoba.

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(VALE LOGO)
Ú Potash – operational challenges
                                                                 
                                            %change   %change   %change
000’ metric tons   3Q07   2Q08   3Q08   9M07   9M08   3Q08/2Q08   3Q08/3Q07   9M08/9M07
POTASH
    180       167       172       499       505       2.7 %     -4.7 %     1.2 %
Taquari-Vassouras
    180       167       172       499       505       2.7 %     -4.7 %     1.2 %
Production at Taquari-Vassouras in 3Q08 was 172,000 t, 4.7% below the level recorded for the same period last year, as a consequence of problems with mining equipment.
In the first nine months of the year volume produced was 505,000 t, up 1.2% on production in 9M07, as we have been mining higher-grade ores since 1Q08.
Ú Kaolin – adjusting to market conditions
                                                                 
                                            %change   %change   %change
000’ metric tons   3Q07   2Q08   3Q08   9M07   9M08   3Q08/2Q08   3Q08/3Q07   9M08/9M07
KAOLIN
    356       288       314       975       898       9.1 %     -11.8 %     -7.9 %
PPSA
    178       153       136       454       429       -11.0 %     -23.7 %     -5.6 %
Cadam
    177       135       178       521       470       31.8 %     0.1 %     -9.8 %
In 3Q08, kaolin production reached 314,000 t, decreasing 11.8% in relation to 3Q07 production of 356,000 t.
PPSA produced 136,000 t, down 23.7% over 3Q07 and 11.0% against 2Q08, in a move to adjust to weaker demand. On the other hand, CADAM production was 178,000 t, in line with the same period a year earlier.
In the first nine months of the year, Vale’s total kaolin production was 898,000 t, down 7.9% compared to 9M07.

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(VALE LOGO)
COAL
Ú Coal – record thermal coal production
                                                                 
                                            %change   %change   %change
000’ metric tons   3Q07   2Q08   3Q08   9M07   9M08   3Q08/2Q08   3Q08/3Q07   9M08/9M07
METALLURGICAL COAL
    653       768       686       1,006       2,104       -10.6 %     5.1 %     n.m.  
Integra Coal
    416       409       448       666       1,307       9.5 %     7.8 %     n.m.  
Carborough Downs
    118       134       76       168       304       -43.4 %     -35.6 %     n.m.  
Broadlea
    0       93       60       26       204       -35.6 %     n.m.       n.m.  
Other
    120       132       103       146       290       -22.0 %     -14.3 %     n.m.  
 
                                                               
THERMAL COAL
    140       314       362       220       899       15.2 %     158.8 %     n.m.  
Integra Coal
    93       104       116       137       373       11.3 %     25.3 %     n.m.  
Broadlea
    0       168       209       12       432       24.1 %     n.m.       n.m.  
Other
    47       41       37       70       94       -11.1 %     -22.0 %     n.m.  
Our coal production in 3Q08 reached 1.048 Mt, of which 686,000 t was metallurgical coal and 362,000 t thermal coal.
Most of our coal production – 53.8% of the Vale’s total – comes from Integra Coal in the Hunter Valley, in the state of New South Wales, Australia, where production was impacted by a routine underground longwall move.
Production of coal at Carborough Downs totaled 76,000 t in 3Q08, a decrease compared with 2Q08, when production was 134,000 t. The performance of Carborough Downs was negatively impacted by a delay in the delivery of new mining equipment and construction work required for its expansion. This project will increase its nominal capacity to 4.8 Mtpy by 2011, from a current capacity of 1.0 Mtpy.
Coal produced by the Broadlea and Carborough Downs mines is transported along the Goonyella logistics corridor, which links the mines of the Central Queensland Bowen Basin to the Dalrymple Bay coal terminal. Broadlea, which shares the same coal handling preparation plant (CHPP) with Carborough Downs, had a very good performance during 3Q08 achieving a total production of 269,000 t. In July, a second fleet of equipment was shipped to the mine to compensate for the expected lower Carborough Downs production.

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For further information, please contact:
+55-21-3814-4540
Roberto Castello Branco: roberto.castello.branco@vale.com
Alessandra Gadelha: alessandra.gadelha@vale.com
Marcus Thieme: marcus.thieme@vale.com
Patrícia Calazans: patrícia.calazans@vale.com
Theo Penedo: theo.penedo@vale.com
Tacio Neto: tacio.neto@vale.com
This press release may include declarations that present Vale’s expectations in relation to future events or results. All declarations, when based upon future expectations and not on historical facts involve various risks and uncertainties. Vale cannot guarantee that such declarations will come to be correct. These risks and uncertainties include factors related to the following: (a) countries where we operate, mainly Brazil and Canada; (b) global economy; (c) capital markets; (d) iron ore and nickel businesses and their dependence upon the global steel industry, which is cyclical by nature; (e) factors of high degree of global competition in the markets which Vale operates. To obtain further information on factors that may give origin to results different from those forecasted by Vale, please consult the reports filed with the Brazilian Securities and Exchange Commission (CVM), the Autorité des Marchés Financiers (AMF), and with the U.S. Securities and Exchange Commission (SEC), including the most recent Annual Report — Vale Form 20F and 6K forms.

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Signatures
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
         
  COMPANHIA VALE DO RIO DOCE
           (Registrant)
 
 
Date: October 23, 2008 By:   /s/ Roberto Castello Branco    
    Roberto Castello Branco   
    Director of Investor Relations