Document
Table of Contents

As filed with the Securities and Exchange Commission on May 3, 2019

UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549

FORM 10-Q

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended March 31, 2019
or
¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from __________ to __________.

Commission File Number: 001-36293

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CONTINENTAL BUILDING PRODUCTS, INC.
(Exact name of registrant as specified in its charter)
Delaware
 
61-1718923
(State or other jurisdiction of incorporation)
 
(I.R.S Employer Identification No.)
12950 Worldgate Drive, Suite 700, Herndon, VA
 
20170
(Address of principal executive offices)
 
(Zip Code)
(703) 480-3800
(Registrant's telephone number, including the area code)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes    x    No    ¨

Indicate by check mark whether the registrant has submitted electronically every Interactive Data File required to be submitted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit such files).
Yes    x    No    ¨

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, a smaller reporting company or an emerging growth company. See the definitions of "large accelerated filer," "accelerated filer," "smaller reporting company" and "emerging growth company" in Rule 12b-2 of the Exchange Act.
Large accelerated filer        x            Accelerated filer                ¨
Non-accelerated filer        ¨            Smaller reporting company        ¨
Emerging growth company        ¨
If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act. ¨

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).
Yes    ¨    No    x

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Act)
Yes    ¨    No    x

Securities Registered Pursuant to Section 12(b) of the Act:
Title of Each Class
 
Trading Symbol (s)
 
Name of Exchange on Which Registered
Common Stock, $0.001 par value per share
 
CBPX
 
New York Stock Exchange

As of May 1, 2019, the registrant had outstanding 34,720,561 shares of the registrant’s common stock, which amount excludes 9,751,653 shares of common stock held by the registrant as treasury shares.

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Table of Contents

Table of Contents to First Quarter 2019 Form 10-Q
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 


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PART I - FINANCIAL INFORMATION
Item 1. Financial Statements
Continental Building Products, Inc.
Consolidated Statements of Operations
(unaudited)
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(in thousands, except share data and per share amounts)
Net sales
$
122,032

 
$
116,802

Cost of goods sold
90,786

 
86,616

Gross profit
31,246

 
30,186

Selling and administrative
9,653

 
9,424

Gain from insurance recoveries, net
1,513

 

Operating income
23,106

 
20,762

Other expense, net
(36
)
 
(140
)
Interest expense, net
(2,492
)
 
(2,720
)
Income before losses from equity method investment and provision for income taxes
20,578

 
17,902

Losses from equity method investment
(45
)
 
(364
)
Income before provision for income taxes
20,533

 
17,538

Provision for income taxes
(4,607
)
 
(3,892
)
Net income
$
15,926

 
$
13,646

 
 
 
 
Net income per share:
 
 
 
Basic
$
0.45

 
$
0.36

Diluted
$
0.45

 
$
0.36

Weighted average shares outstanding:
 
 
 
Basic
35,248,280

 
37,432,782

Diluted
35,350,259

 
37,604,953

See accompanying notes to unaudited consolidated financial statements.


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Continental Building Products, Inc.
Consolidated Statements of Comprehensive Income
(unaudited)
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
Net income
$
15,926

 
$
13,646

Foreign currency translation adjustment
324

 
(481
)
Derivative instrument adjustments, net of taxes
(378
)
 
1,045

Other comprehensive (loss)/income
(54
)
 
564

Comprehensive income
$
15,872

 
$
14,210

See accompanying notes to unaudited consolidated financial statements.

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Continental Building Products, Inc.
Consolidated Balance Sheets
 
March 31, 2019
 
December 31, 2018
 
(unaudited)
 
 
 
(in thousands)
Assets:
 
 
 
Cash and cash equivalents
$
101,081

 
$
102,633

Trade receivables, net
43,985

 
38,454

Inventories, net
37,513

 
32,225

Prepaid and other current assets
5,264

 
19,805

Total current assets
187,843

 
193,117

Property, plant and equipment, net
285,701

 
288,368

Customer relationships and other intangibles, net
60,971

 
62,680

Goodwill
119,945

 
119,945

Equity method investment
7,832

 
7,975

Operating lease - right of use assets
918

 

Debt issuance costs
252

 
296

Total Assets
$
663,462

 
$
672,381

Liabilities and Shareholders' Equity:
 
 
 
Liabilities:
 
 
 
Accounts payable
$
34,706

 
$
48,060

Accrued and other liabilities
5,595

 
12,815

Debt, current portion
1,720

 
1,669

Operating lease liabilities, current portion
625

 

Total current liabilities
42,646

 
62,544

Deferred taxes and other long-term liabilities
19,651

 
20,204

Debt, non-current portion
261,420

 
261,886

Operating lease liabilities, non-current portion
978

 

Total Liabilities
324,695

 
344,634

Shareholders' Equity:
 
 
 
Undesignated preferred stock, par value $0.001 per share; 10,000,000 shares authorized, no shares issued and outstanding

 

Common stock, $0.001 par value per share; 190,000,000 shares authorized; 44,537,285 and 44,472,214 shares issued and 35,275,032 and 35,401,868 shares outstanding as of March 31, 2019 and December 31, 2018, respectively
44

 
44

Additional paid-in capital
327,668

 
327,515

Less: Treasury stock
(214,055
)
 
(209,050
)
Accumulated other comprehensive loss
(3,445
)
 
(3,391
)
Accumulated earnings
228,555

 
212,629

Total Shareholders' Equity
338,767

 
327,747

Total Liabilities and Shareholders' Equity
$
663,462

 
$
672,381

See accompanying notes to unaudited consolidated financial statements.

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Continental Building Products, Inc.
Consolidated Statements of Cash Flows
(unaudited)
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
Cash flows from operating activities:
 
 
 
Net income
$
15,926

 
$
13,646

Adjustments to reconcile net income to net cash provided by operating activities:
 
 
 
Depreciation and amortization
10,520

 
10,581

Amortization of debt issuance costs and debt discount
309

 
334

Gain from insurance recoveries
(1,513
)
 

Losses from equity method investment
45

 
364

Amortization of deferred gain on terminated swaps
(288
)
 

Share-based compensation
570

 
600

Change in assets and liabilities:
 
 
 
Trade receivables
(5,553
)
 
(7,562
)
Inventories
(5,244
)
 
(2,913
)
Prepaid expenses and other current assets
14,562

 
1,144

Accounts payable
(12,107
)
 
(1,353
)
Accrued and other current liabilities
(6,537
)
 
(1,042
)
Other long-term liabilities
(54
)
 
(56
)
Net cash provided by operating activities
10,636

 
13,743

Cash flows from investing activities:
 
 
 
Payments for property, plant and equipment
(6,656
)
 
(5,955
)
Payments for intangible assets
(701
)
 
(482
)
Proceeds from insurance recoveries
1,589

 

Capital contributions to equity method investment
(58
)
 
(251
)
Distributions from equity method investment
156

 
78

Net cash used in investing activities
(5,670
)
 
(6,610
)
Cash flows from financing activities:
 
 
 
Proceeds from exercise of stock options
118

 
11

Tax withholdings on share-based compensation
(1,137
)
 
(421
)
Principal payments for debt
(679
)
 
(679
)
Payments to repurchase common stock
(5,005
)
 
(14,550
)
Net cash used in financing activities
(6,703
)
 
(15,639
)
Effect of foreign exchange rates on cash and cash equivalents
185

 
(167
)
Net change in cash and cash equivalents
(1,552
)
 
(8,673
)
Cash, beginning of period
102,633

 
72,521

Cash, end of period
$
101,081

 
$
63,848

See accompanying notes to unaudited consolidated financial statements.

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Continental Building Products, Inc.
Consolidated Statements of Changes in Shareholders' Equity
(unaudited)
 
 
 
 
 
 
 
 
 
Accumulated Other Comprehensive Loss
 
 
 
 
 
Common Stock
 
Additional Paid-In Capital
 
Treasury Stock
 
 
Accumulated Earnings
 
Total Equity
 
Shares
 
Amount
 
 
 
 
 
 
(in thousands, except share data)
Balance as of December 31, 2017
37,532,959

 
$
44

 
$
325,391

 
$
(143,357
)
 
$
(2,649
)
 
$
138,597

 
$
318,026

Net income

 

 

 

 

 
13,646

 
13,646

Other comprehensive income, net of tax

 

 

 

 
564

 

 
564

Purchase of treasury shares
(530,600
)
 

 

 
(14,550
)
 

 

 
(14,550
)
Stock option exercise
781

 

 
11

 

 

 

 
11

Stock-based compensation
85,838

 

 
213

 

 

 

 
213

Balance as of March 31, 2018
37,088,978

 
$
44

 
$
325,615

 
$
(157,907
)
 
$
(2,085
)
 
$
152,243

 
$
317,910


 
 
 
 
 
 
 
 
 
Accumulated Other Comprehensive Loss
 
 
 
 
 
Common Stock
 
Additional Paid-In Capital
 
Treasury Stock
 
 
Accumulated Earnings
 
Total Equity
 
Shares
 
Amount
 
 
 
 
 
 
(in thousands, except share data)
Balance as of December 31, 2018
35,401,868

 
$
44

 
$
327,515

 
$
(209,050
)
 
$
(3,391
)
 
$
212,629

 
$
327,747

Net income

 

 

 

 

 
15,926

 
15,926

Other comprehensive loss, net of tax

 

 

 

 
(54
)
 

 
(54
)
Purchase of treasury shares
(191,907
)
 

 

 
(5,005
)
 

 

 
(5,005
)
Stock option exercise
6,500

 

 
118

 

 

 

 
118

Stock-based compensation
58,571

 

 
35

 

 

 

 
35

Balance as of March 31, 2019
35,275,032

 
$
44

 
$
327,668

 
$
(214,055
)
 
$
(3,445
)
 
$
228,555

 
$
338,767


See accompanying notes to unaudited consolidated financial statements.


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Continental Building Products, Inc.
Notes to the Unaudited Consolidated Financial Statements
1. BACKGROUND AND NATURE OF OPERATIONS
Description of Business
Continental Building Products, Inc. (the "Company") is a Delaware corporation. The Company manufactures gypsum wallboard related products for commercial and residential buildings and houses. The Company operates a network of three highly efficient wallboard facilities, all located in the eastern United States, and produces joint compound at one plant in the United States and at another plant in Canada.
2. SIGNIFICANT ACCOUNTING POLICIES
(a)
Basis of Presentation
The accompanying consolidated financial statements for the Company have been prepared in accordance with accounting principles generally accepted in the United States ("U.S. GAAP"). The consolidated financial statements include the accounts of the Company and its wholly-owned subsidiaries. All intercompany transactions have been eliminated.
(b)
Basis of Presentation for Interim Periods
Certain information and footnote disclosures normally included for the annual financial statements prepared in accordance with U.S. GAAP have been condensed or omitted for the interim periods presented. Management believes that the unaudited interim financial statements include all adjustments (which are normal and recurring in nature) necessary to present fairly the financial position of the Company and the results of operations and cash flows for the periods presented.
The results of operations for the periods presented are not necessarily indicative of the results that may be expected for the year ending December 31, 2019. Seasonal changes and other conditions can affect the sales volumes of the Company's products. Therefore, the financial results for any interim period do not necessarily indicate the expected results for the year.
The financial statements should be read in conjunction with Company's audited consolidated financial statements and the notes thereto for the year ended December 31, 2018 included in the Company's Annual Report on Form 10-K for the fiscal year then ended (the "2018 10-K"). The Company has continued to follow the accounting policies set forth in those financial statements.
(c)
Supplemental Cash Flow Disclosure
Table 2.1: Certain Cash Transactions and Other Activity
 
For the Three Months Ended,
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
Cash paid for amounts included in the measurement of lease liabilities:
 
 
 
Operating lease cash outflows
$
152

 
$
148

Other activity:
 
 
 
Acquisition of property, plant and equipment included in liabilities
$
1,813

 
$
3,684

(d) Recent Accounting Pronouncements
Accounting Standards Recently Adopted
The Company adopted Financial Accounting Standards Board ("FASB") Accounting Standards Update ("ASU") 2016-02, "Leases.", as of January 1, 2019. The Company elected the transition package of practical expedients permitted within ASU 2016-02, which among other things, allowed the Company to carryforward the historical lease classification. In addition, the Company elected the comparative period practical expedient, which allowed the Company to implement the guidance as of the effective date without having to adjust the comparative financial statements. Instead, under this expedient, companies recognize the cumulative effect adjustment in equity. The Company also made an accounting policy election that leases with an initial term of 12 months or less will not be recorded on the balance sheet and will result in the recognition of those lease payments in the Consolidated Statements of Operations on a straight-line basis over the lease term. The adoption of the standard resulted in recognition of approximately $1.0 million in right of use assets and $1.7 million in lease liabilities for

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operating leases on the Company's Consolidated Balance Sheet, with no impact to its retained earnings, Consolidated Statement of Operations and Consolidated Statement of Cash Flows.
The Company adopted ASU 2017-12, "Derivatives and Hedging (Topic 815), Targeted Improvements to Accounting for Hedging Activities," as of January 1, 2019. This ASU expands an entity's ability to hedge non-financial and financial risk components and reduce complexity in fair value hedges of interest rate risk. The guidance eliminates the requirement to separately measure and report hedge ineffectiveness and generally requires the entire change in the fair value of a hedging instrument to be presented in the same income statement line as the hedged item. The adoption of the standard did not have a material impact on the Company's Consolidated Financial Statements.
Accounting Standards Not Yet Adopted
In June 2016, the FASB issued ASU 2016-13, "Financial Instruments – Credit Losses: Measurement of Credit Losses on Financial Instruments." This ASU is intended to introduce a revised approach to the recognition and measurement of credit losses, emphasizing an updated model based on expected losses rather than incurred losses. The provisions of this standard are effective for reporting periods beginning after December 15, 2019 and early adoption is permitted. The Company is currently evaluating the impact that this guidance may have on its Consolidated Financial Statements.
In August 2018, the FASB issued ASU 2018-13, "Fair Value Measurements (Topic 820), Changes to the Disclosure Requirements for Fair Value Measurement." This ASU eliminates certain disclosure requirements for fair value measurements for all entities, requires public entities to disclose certain new information and modifies some disclosure requirements. The provisions of this standard are effective for reporting periods beginning after December 15, 2019 and early adoption is permitted. The Company is currently evaluating the impact that this guidance may have on its Consolidated Financial Statements.
In August 2018, the FASB issued ASU 2018-15, "Intangibles - Goodwill and Other - Internal-Use Software (Subtopic 350-40), Customer's Accounting for Implementation Costs Incurred in a Cloud Computing Arrangement That Is a Service Contract." This ASU requires a customer in a cloud computing arrangement that is a service contract to follow the internal-use software guidance in Accounting Standards Codification 350-40 to determine which implementation costs to defer and recognize as an asset. The provisions of this standard are effective for reporting periods beginning after December 15, 2019 and early adoption is permitted. The Company is currently evaluating the impact that this guidance may have on its Consolidated Financial Statements.
(e) Reclassifications
Certain reclassifications of prior year information were made to conform to the 2019 presentation. These reclassifications had no material impact on the Company's Consolidated Financial Statements.
3. TRADE RECEIVABLES, NET
Table 3: Details of Trade Receivables, Net
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Trade receivables, gross
$
44,695

 
$
39,426

Allowance for cash discounts and doubtful accounts
(710
)
 
(972
)
Trade receivables, net
$
43,985

 
$
38,454

Trade receivables are recorded net of credit memos issued during the normal course of business.

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4. INVENTORIES, NET
Table 4: Details of Inventories, Net
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Finished products
$
7,760

 
$
6,700

Raw materials
22,297

 
18,388

Supplies and other
7,456

 
7,137

Inventories, net
$
37,513

 
$
32,225

5. PROPERTY, PLANT AND EQUIPMENT, NET
Table 5: Details of Property, Plant and Equipment, Net
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Land
$
13,186

 
$
13,185

Buildings
120,118

 
118,076

Plant machinery
293,313

 
292,219

Mobile equipment
15,468

 
15,163

Construction in progress
25,520

 
23,566

Property, plant and equipment, at cost
467,605

 
462,209

Accumulated depreciation
(181,904
)
 
(173,841
)
Property, plant and equipment, net
$
285,701

 
$
288,368

Depreciation expense was $8.2 million and $8.1 million for the three months ended March 31, 2019 and 2018, respectively.
6. CUSTOMER RELATIONSHIPS AND OTHER INTANGIBLES, NET
Table 6.1: Details of Customer Relationships and Other Intangibles, Net
 
March 31, 2019
 
December 31, 2018
 
Gross
 
Accumulated Amortization
 
Net
 
Gross
 
Accumulated Amortization
 
Net
 
(in thousands)
Customer relationships
$
116,310

 
$
(67,702
)
 
$
48,608

 
$
116,180

 
$
(65,738
)
 
$
50,442

Purchased software
8,736

 
(5,657
)
 
3,079

 
8,225

 
(5,507
)
 
2,718

Trademarks
14,789

 
(5,505
)
 
9,284

 
14,772

 
(5,252
)
 
9,520

Total
$
139,835

 
$
(78,864
)
 
$
60,971

 
$
139,177

 
$
(76,497
)
 
$
62,680

Amortization expense was $2.3 million and $2.5 million for the three months ended March 31, 2019 and 2018, respectively.
Table 6.2: Details of Future Amortization Expense of Customer Relationships and Other Intangibles
 
As of March 31, 2019
 
(in thousands)
April 1, 2019 through December 31, 2019
$
6,935

2020
8,662

2021
7,761

2022
6,987

2023
6,104

Thereafter
24,522

Total
$
60,971


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7. INVESTMENT IN SEVEN HILLS
The Company is a party with an unaffiliated third party to a paperboard liner venture named Seven Hills Paperboard, LLC ("Seven Hills") that, pursuant to a paper supply agreement, provides the Company with a continuous supply of high-quality recycled paperboard liner to meet its ongoing production requirements.
The Company has evaluated the characteristics of its investment and determined that Seven Hills is a variable interest entity, but that it does not have the power to direct the principal activities most impacting the economic performance of Seven Hills, and is thus not the primary beneficiary. As such, the Company accounts for this investment in Seven Hills under the equity method of accounting.
Paperboard liner purchased from Seven Hills was $13.5 million and $12.2 million for the three months ended March 31, 2019 and 2018, respectively. As of March 31, 2019, the Company had certain purchase commitments for paper totaling $35.5 million through 2022.
8. ACCRUED AND OTHER LIABILITIES
Table 8: Details of Accrued and Other Liabilities
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Employee-related costs
$
3,497

 
$
10,768

Property taxes
664

 
82

Other taxes
477

 
351

Other
957

 
1,614

Accrued and other liabilities
$
5,595

 
$
12,815


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9. DEBT 
Table 9.1: Details of Debt
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Amended and Restated Credit Agreement (1)
$
251,978

 
$
252,658

Industrial revenue bonds (2)
16,200

 
16,200

Less: Original issue discount (net of amortization)
(1,223
)
 
(1,285
)
Less: Debt issuance costs
(3,815
)
 
(4,018
)
Total debt
263,140

 
263,555

Less: Current portion of long-term debt
(1,720
)
 
(1,669
)
Long-term debt
$
261,420

 
$
261,886

(1)
As of March 31, 2019 and December 31, 2018, the Amended and Restated Credit Agreement, as amended, had a maturity date of August 18, 2023 and an interest rate of LIBOR (with a 0.75% floor) plus 2.00%.
(2)
As of March 31, 2019 and December 31, 2018, Industrial revenue bonds had a maturity date of December 1, 2025 and an interest rate of LIBOR plus 1.50% less an approximate 20 percent reduction in the rate related to the tax-free interest income to the bond holders.
On August 18, 2016, the Company, Continental Building Products Operating Company, LLC and Continental Building Products Canada Inc. and the lenders party thereto and Credit Suisse, as Administrative Agent, entered into an Amended and Restated Credit Agreement amending and restating the Company's existing first lien credit agreement (the "Amended and Restated Credit Agreement"). The Amended and Restated Credit Agreement provides for a $275 million senior secured first lien term loan facility (the "Term Loan") and a $75.0 million senior secured revolving credit facility (the "Revolver"), which mature on August 18, 2023 and August 18, 2021, respectively. The interest rate under the Amended and Restated Credit Agreement was a spread over LIBOR of 2.75% and floor of 0.75%.
On February 21, 2017, the Company repriced its Term Loan under the Amended and Restated Credit Agreement lowering its interest rate by 25 basis points to LIBOR plus 2.50%. Subsequently, on December 6, 2017, the Company further repriced its term loan under the Amended and Restated Credit Agreement lowering its interest rate by an additional 25 basis points to LIBOR plus 2.25% and allowing for a further reduction in the interest rate to LIBOR plus 2.00% based on the attainment of a total leverage ratio of 1.1 or better. All other terms and conditions under the Amended and Restated Credit Agreement remained the same.
During both the three months ended March 31, 2019 and 2018, the Company made $0.7 million of scheduled mandatory principal payments. Because the Company attained a total leverage ratio of less than 1.1 to 1 during the fourth quarter of 2018, the interest rate was further reduced pursuant to the terms of the Amended and Restated Credit Agreement to LIBOR plus 2.00% as of December 31, 2018. As of March 31, 2019, the annual effective interest rate, including original issue discount and amortization of debt issuance costs, was 5.0%.
In December 2018, the Company completed a financing of industrial revenue bonds due 2025 with a total commitment of $28 million. The bonds were issued by the County of Campbell, Kentucky and Putnam County Development Authority, pursuant to a trust indenture between the issuers and Huntington National Bank, as trustee. Proceeds of the bonds are loaned by the issuers to the Company under a loan agreement, whereby the Company is obligated to make loan payments to the issuers sufficient to pay all debt service and expenses related to the bonds. The Company's obligations under the loan agreement and related note bear interest at a fluctuating rate based on LIBOR plus 1.50% less an approximate 20 percent reduction in the rate related to the tax-free interest income to the bond holders. The loan agreement contains restrictions and covenants on our operations that are consistent with those contained in the Amended and Restated Credit Agreement mentioned below.
There were no amounts outstanding under the Revolver as of March 31, 2019 or 2018. Interest under the Revolver is floating, based on LIBOR plus 2.25%. In addition, the Company pays a facility fee of 50 basis points per annum on the total capacity under the Revolver. Availability under the Revolver as of March 31, 2019, based on draws and outstanding letters of credit and absence of violations of covenants, was $73.6 million.

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Table 9.2: Details of Future Minimum Principal Payments Due
 
Amount Due
 
(in thousands)
April 1, 2019 through December 31, 2019
$
2,036

2020
5,326

2021
6,196

2022
6,196

2023
245,074

Thereafter
3,350

Total Payments
$
268,178

Under the terms of the Amended and Restated Credit Agreement, the Company is required to comply with certain covenants, including among others, the limitation of indebtedness, limitation on liens, and limitations on certain cash distributions. One single financial covenant governs all of the Company's debt and only applies if the outstanding borrowings of the Revolver plus outstanding letters of credit are greater than $22.5 million as of the end of the quarter. The financial covenant is a total leverage ratio calculation, in which total debt less outstanding cash is divided by adjusted earnings before interest, taxes, depreciation and amortization. As the sum of outstanding borrowings under the Revolver and outstanding letters of credit were less than $22.5 million at March 31, 2019, the total leverage ratio of no greater than 5.0 under the financial covenant was not applicable at March 31, 2019. The Company was in compliance with all applicable covenants under the Amended and Restated Credit Agreement as of March 31, 2019.
10. DERIVATIVE INSTRUMENTS
Commodity Derivative Instruments
As of March 31, 2019, the Company had 2.4 million mmBTUs (millions of British Thermal Units) in aggregate notional amount outstanding natural gas swap contracts to manage commodity price exposures. All of these contracts mature by January 31, 2020. The Company elected to designate these derivative instruments as cash flow hedges in accordance with ASC 815-20, "Derivatives – Hedging". No ineffectiveness was recorded on these contracts during the three months ended March 31, 2019 and 2018.
Interest Rate Derivative Instrument
In September 2016, the Company entered into interest rate swap agreements for a combined notional amount of $100.0 million with a term of four years, which hedged the floating LIBOR on a portion of the term loan under the Amended and Restated Credit Agreement to an average fixed rate of 1.323% and LIBOR floor of 0.75%. The Company elected to designate these interest rate swaps as cash flow hedges for accounting purposes.
On March 29, 2018, the Company terminated its interest rate swap agreements that were previously designated as a cash flow hedge and received $3.2 million in cash, the fair value of the swap on the termination date. The unrealized gain at termination remains in accumulated other comprehensive income and will be amortized into interest expense over the life of the original hedged instrument. During three months ended March 31, 2019, $0.2 million of unrealized gain, net of tax was amortized into interest expense. Also on March 29, 2018, the Company entered into new interest rate swap agreements for a combined notional amount of $100.0 million, which expire on September 30, 2020 and hedge the floating LIBOR on a portion of the Term Loan to an average fixed rate of 2.46% and LIBOR floor of 0.75%. The Company elected to designate these interest rate swaps as cash flow hedges for accounting purposes. No ineffectiveness was recorded on these contracts during the three months ended March 31, 2019 and 2018.

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Table 10.1: Details of Derivatives Fair Value
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
Assets
 
 
 
Interest rate swap
$

 
$
86

Commodity hedges
101

 
61

Total assets
$
101

 
$
147

Liabilities
 
 
 
Interest rate swap
$
223

 
$

Commodity hedges
27

 
105

Total liabilities
$
250

 
$
105

Table 10.2: Gains/(losses) on Derivatives
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
March 31, 2019
 
March 31, 2018
 
Gain/(loss) recognized in AOCI on derivatives (effective portion), net of tax
 
Gain/(loss) reclassified from AOCI into income (effective portion), net of tax
 
(in thousands)
Interest rate swap
$
(161
)
 
$
831

 
$
303

 
$
70

Commodity hedges
41

 
241

 
(45
)
 
(97
)
Total
$
(120
)
 
$
1,072

 
$
258

 
$
(27
)
Counterparty Risk
The Company is exposed to credit losses in the event of nonperformance by the counterparties to the Company's derivative instruments. As of March 31, 2019, the Company's derivatives were in a $0.1 million net liability position and recorded in Other current assets and Other current liabilities. All of the Company's counterparties have investment grade credit ratings; accordingly, the Company anticipates that the counterparties will be able to fully satisfy their obligations under the contracts. The Company's agreements outline the conditions upon which it or the counterparties are required to post collateral. As of March 31, 2019, the Company had no collateral posted with its counterparties related to the derivatives.
11. LEASES
The Company leases certain buildings and equipment. The Company's facility and equipment leases may provide for escalations of rent or rent abatements and payment of pro rata portions of building operating expenses. Certain building leases also include options to renew, with renewal terms that can extend the lease term up to 5 years. The exercise of lease renewal options is at the Company's sole discretion.
Table 11.1: Components of lease expense
 
For the Three Months Ended,
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
Operating lease cost
$
101

 
$
99

Short term lease cost
511

 
735

Total lease cost
$
612

 
$
834


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Table 11.2: Maturities of lease liabilities
 
Operating leases
 
(in thousands)
April 1, 2019 through December 31, 2019
$
468

2020
637

2021
600

2022

2023

Total lease payments
$
1,705

Less imputed interest
(102
)
Present value of lease liabilities
$
1,603

Table 11.3: Details of lease term and discount rate
 
As of March 31, 2019
Weighted-average remaining lease term
 
Operating leases
3 years

Weighted-average discount rate
 
Operating leases
4.52
%
12. TREASURY STOCK
On November 4, 2015, the Company announced that the Board of Directors approved a new stock repurchase program authorizing the Company to repurchase up to $50 million of its common stock, at such times and prices as determined by management as market conditions warrant, through December 31, 2016. Pursuant to this authorization, the Company has repurchased shares of its common stock in the open market and in private transactions.
Since the initial authorization, the Company' Board of Directors has expanded and extended the stock repurchase program. The most recent authorization on February 21, 2018 expanded the program to a total of $300 million and also extended the expiration date to December 31, 2019. As of March 31, 2019, there was approximately $126.0 million of capacity remaining under this repurchase authorization.
All repurchased shares are held in treasury, reducing the number of shares of common stock outstanding and used in the Company's earnings per share calculation.
Table 12: Details of Treasury Stock Activity
 
March 31, 2019
 
March 31, 2018
 
Shares
 
Amount (1)
 
Average Share Price (1)
 
Shares
 
Amount (1)
 
Average Share Price (1)
 
(in thousands, except share data)
Beginning Balance
9,070,346

 
$
209,050

 
$
23.05

 
6,788,817

 
$
143,357

 
$
21.12

Repurchases on open market
191,907

 
5,005

 
26.08

 
530,600

 
14,550

 
27.42

Ending Balance
9,262,253

 
$
214,055

 
$
23.11

 
7,319,417

 
$
157,907

 
$
21.57

(1) Includes commissions paid for repurchases on open market.
13. SHARE-BASED COMPENSATION
On February 19, 2019, the Company granted certain employees 63,772 Restricted Stock Units ("RSUs") that vest ratably over four years from the grant date. All of these grants had a market price on the date of grant of $27.32. Additionally, on February 20, 2019, the Company granted an employee and members of the Board of Directors 23,936 RSUs and 17,100 RSUs, respectively, that vest ratably over a period of four years for the employee and one year for the members of the Board of Directors from the grant date and had a market price on the date of grant of $27.24.

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On February 19, 2019 and February 20, 2019, the Company also granted certain employees 30,172 Performance Based RSUs ("PRSUs") and 23,936 PRSUs, respectively. The PRSUs vest on December 31, 2021, with the exact number of PRSUs vesting subject to the achievement of certain performance conditions through December 31, 2020. The number of PRSUs earned will vary from 0% to 240% of the number of PRSUs awarded. The market price on February 19, 2019 was $27.32, and the market price on February 20, 2019 was $27.24.
For both the three months ended March 31, 2019 and 2018, the Company recognized share-based compensation expenses of $0.6 million in expense. The expenses related to share-based compensation awards that were recorded in selling and administrative expenses. As of March 31, 2019, there was $6.9 million of total unrecognized compensation cost related to non-vested stock options, restricted stock awards, RSUs and PRSUs. This cost is expected to be recognized over a weighted average period of 2.7 years.
14. ACCUMULATED OTHER COMPREHENSIVE LOSS
Table 14: Details of Changes in Accumulated Other Comprehensive Loss by Category
 
Foreign currency translation adjustment
 
Net unrealized gain on derivatives, net of tax
 
Total
 
(in thousands)
Balance as of December 31, 2018
$
(5,027
)
 
$
1,636

 
$
(3,391
)
Other comprehensive income/(loss) before reclassifications
324

 
(120
)
 
204

Amounts reclassified from accumulated other comprehensive loss

 
(258
)
 
(258
)
Net current period other comprehensive income/(loss)
324

 
(378
)
 
(54
)
Balance as of March 31, 2019
$
(4,703
)
 
$
1,258

 
$
(3,445
)
15. INCOME TAXES
The Company’s estimated annual effective tax rate is 22.5%. The Company is subject to federal income taxes and various state, provincial and local income taxes. The Company is subject to audit examinations at the U.S. federal, state and local levels by tax authorities in those jurisdictions. In addition, the Canadian operations are subject to audit examinations at federal and provincial levels by tax authorities in those jurisdictions. The tax matters challenged by the tax authorities are typically complex; therefore, the ultimate outcome of any challenges would be subject to uncertainty. The Company has not identified any issues that did not meet the recognition threshold or would be impacted by the measurement provisions of the uncertain tax position guidance.

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16. EARNINGS PER SHARE
The following table shows the weighted average number of shares used in computing earnings per share and the effect on the weighted average number of shares of potentially dilutive securities. Potentially dilutive common stock has no effect on income available to common stockholders. For the three months ended March 31, 2019 and 2018 respectively, approximately 82,253 and 62,949 share-based compensation awards were excluded from the weighted average shares outstanding because their impact would be anti-dilutive in the computation of dilutive earnings per share
Table 16: Details of Basic and Dilutive Earnings Per Share
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(dollars in thousands, except for per share amounts)
Net income
$
15,926

 
$
13,646

 
 
 
 
Weighted average number of shares outstanding - basic
35,248,280

 
37,432,782

Effect of dilutive securities:
 
 
 
Restricted stock awards

 
3,509

Restricted stock units
55,515

 
72,012

Performance restricted stock units
29,775

 
69,509

Stock options
16,689

 
27,141

Total effect of dilutive securities
101,979

 
172,171

Weighted average number of shares outstanding - diluted
35,350,259

 
37,604,953

 
 
 
 
Basic earnings per share
$
0.45

 
$
0.36

Diluted earnings per share
$
0.45

 
$
0.36

17. COMMITMENTS AND CONTINGENCIES
Commitments
The Company has non-capital purchase commitments that primarily relate to gas, gypsum, paper and other raw materials. The total amounts purchased under such commitments were $20.4 million and $22.4 million for the three months ended March 31, 2019 and 2018, respectively.
Table 17: Details of Purchase Commitments
 
As of March 31, 2019
 
(in thousands)
April 1, 2019 through December 31, 2019
$
26,734

2020
36,073

2021
35,363

2022
26,832

2023
11,054

Thereafter
48,144

Total
$
184,200

Contingent obligations
Under certain circumstances, the Company provides letters of credit related to its natural gas and other supply purchases. As of March 31, 2019 and December 31, 2018, the Company had outstanding letters of credit of approximately $1.4 million.



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Legal Matters
In the ordinary course of business, the Company executes contracts involving indemnifications standard in the industry. These indemnifications might include claims relating to any of the following: environmental and tax matters; intellectual property rights; governmental regulations and employment-related matters; customer, supplier, and other commercial contractual relationships; and financial matters. While the maximum amount to which the Company may be exposed under such agreements cannot be estimated, it is the opinion of management that these guarantees and indemnifications are not expected to have a material adverse effect on the Company's financial condition, results of operations or liquidity.
In the ordinary course of business, the Company is involved in certain legal actions and claims, including proceedings under laws and regulations relating to environmental and other matters. Because such matters are subject to many uncertainties and the outcomes are not predictable with assurance, the total liability for these legal actions and claims cannot be determined with certainty. When the Company determines that it is probable that a liability for environmental matters, legal actions or other contingencies has been incurred and the amount of the loss is reasonably estimable, an estimate of the costs to be incurred is recorded as a liability in the financial statements. As of March 31, 2019 and December 31, 2018, such liabilities were not expected to have a material adverse effect on the Company's financial condition, results of operations or liquidity. While management believes its accruals for such liabilities are adequate, the Company may incur costs in excess of the amounts provided. Although the ultimate amount of liability that may result from these matters or actions is not ascertainable, any amounts exceeding the recorded accruals are not expected to have a material adverse effect on the Company's financial condition, results of operations or liquidity.
18. SEGMENT REPORTING
Segment information is presented in accordance with ASC 280, Segment Reporting, which establishes standards for reporting information about operating segments. It also establishes standards for related disclosures about products and geographic areas. The Company's primary reportable segment is wallboard, which represented approximately 97.5% and 96.7% of the Company's revenues for the three months ended March 31, 2019 and 2018, respectively. This segment produces wallboard for the commercial and residential construction sectors. The Company also manufactures finishing products, which complement the Company's full range of wallboard products.
Revenues from the major products sold to external customers include gypsum wallboard and finishing products.
The Company's two geographic areas consist of the United States and Canada for which it reports net sales, fixed assets and total assets.
The Company evaluates operating performance based on profit or loss from operations before certain adjustments as shown below. Revenues are attributed to geographic areas based on the location of the customer generating the revenue. The Company did not provide asset information by segment as its Chief Operating Decision Maker does not use such information for purposes of allocating resources and assessing segment performance.

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Table 18.1: Segment Reporting
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
Net Sales:
 
 
 
Wallboard
$
118,944

 
$
112,971

Other
3,088

 
3,831

Total net sales
$
122,032

 
$
116,802

Operating Income:
 
 
 
Wallboard
$
23,595

 
$
21,030

Other
(489
)
 
(268
)
Total operating income
$
23,106

 
$
20,762

Adjustments:
 
 
 
Interest expense
$
(2,492
)
 
$
(2,720
)
Losses from equity investment
(45
)
 
(364
)
Other expense, net
(36
)
 
(140
)
Income before provision for income taxes
$
20,533

 
$
17,538

Depreciation and Amortization:
 
 
 
Wallboard
$
10,276

 
$
10,305

Other
244

 
276

Total depreciation and amortization
$
10,520

 
$
10,581

Table 18.2: Details of Net Sales By Geographic Region
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
United States
$
116,712

 
$
109,975

Canada
5,320

 
6,827

Net sales
$
122,032

 
$
116,802

Table 18.3: Details of Assets By Geographic Region
 
Fixed Assets
 
Total Assets
 
March 31, 2019
 
December 31, 2018
 
March 31, 2019
 
December 31, 2018
 
(in thousands)
United States
$
282,541

 
$
285,202

 
$
646,228

 
$
655,849

Canada
3,160

 
3,166

 
17,234

 
16,532

Total
$
285,701

 
$
288,368

 
$
663,462

 
$
672,381


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19. FAIR VALUE DISCLOSURES
The Company estimates the fair value of its debt by discounting the future cash flows of each instrument using estimated market rates of debt instruments with similar maturities and credit profiles. These inputs are classified as Level 3 within the fair value hierarchy. As of March 31, 2019 and December 31, 2018, the carrying value reported in the consolidated balance sheet for the Company's notes payable approximated its fair value. The only assets or liabilities the Company had at March 31, 2019 that are recorded at fair value on a recurring basis are the natural gas hedges and interest rate swaps. Generally, the Company obtains its Level 2 pricing inputs from its counterparties. Substantially all of these assumptions are observable in the marketplace throughout the full term of the instrument, can be derived from observable data or are supported by observable levels at which transactions are executed in the marketplace.
Assets and liabilities that are measured at fair value on a non-recurring basis include intangible assets and goodwill. These items are recognized at fair value when they are considered to be impaired.
There were no fair value adjustments for assets and liabilities measured on a non-recurring basis. The Company discloses fair value information about financial instruments for which it is practicable to estimate that value.
Table 19.1: Fair Value Hierarchy - 2019
 
As of March 31, 2019
 
Level 1
 
Level 2
 
Level 3
 
Balance
 
(in thousands)
Asset
 
 
 
 
 
 
 
Interest rate swap
$

 
$

 
$

 
$

Commodity derivatives

 
101

 

 
101

Total assets
$

 
$
101

 
$

 
$
101

 
 
 
 
 
 
 
 
Liabilities
 
 
 
 
 
 
 
Interest rate swap
$

 
$
223

 
$

 
$
223

Commodity derivatives

 
27

 

 
27

Total liabilities
$

 
$
250

 
$

 
$
250

Table 19.2: Fair Value Hierarchy - 2018
 
As of December 31, 2018
 
Level 1
 
Level 2
 
Level 3
 
Balance
 
(in thousands)
Asset
 
 
 
 
 
 
 
Interest rate swap
$

 
$
86

 
$

 
$
86

Commodity derivatives

 
61

 

 
61

Total assets
$

 
$
147

 
$

 
$
147

 
 
 
 
 
 
 
 
Liabilities
 
 
 
 
 
 
 
Interest rate swap
$

 
$

 
$

 
$

Commodity derivatives

 
105

 

 
105

Total liabilities
$

 
$
105

 
$

 
$
105


20

Table of Contents

20. BUCHANAN PLANT OUTAGE
On January 24, 2019, Company's Buchanan, New York plant experienced a significant equipment malfunction, resulting in an outage at the plant. The plant was off-line while repairs were made through March 15, 2019. While the Buchanan plant was down, the Company increased production at its plants in Silver Grove, Kentucky and Palatka, Florida to offset a portion of the lost production from the Buchanan plant.
The Company has standard insurance coverage that is intended to cover circumstances such as these, including business interruption insurance. The Company's insurance coverage is designed to cover the direct costs of rebuilding the damaged equipment, costs incurred to re-direct products from the Company's other plants, and the lost contribution margin of the sales that otherwise would have been made if the plant was operating normally.
Details of Insurance Claims and Cash Payments Related to Buchanan Outage
 
Claim Details
 
Cash Details
 
Claim Amount
 
Insurance Deductible
 
Net recovery recorded in first quarter 2019
 
Cash received in first quarter 2019
 
Receivable Recorded as of March 31, 2019
 
(in thousands)
Rebuild of property, plant and equipment damaged (a)
$
1,839

 
$
250

 
$
1,589

 
$
1,589

 
$

Directs costs associated with business interruption (b)
2,932

 

 
2,932

 
2,661

 
271

 
$
4,771

 
$
250

 
$
4,521

 
$
4,250

 
$
271

(a)
The rebuild of property, plant and equipment damaged and related net recovery resulted in a net gain of $1.5 million.
(b)
Direct costs associated with the business interruption include various expenses such as additional freight to ship to customers at greater distances from other plants, additional freight costs to reroute incoming raw materials and other various costs that were incurred as a result of the Buchanan outage and are expected to be covered by the Company's insurance policy. The net recovery of direct costs associated with business interruption were netted against actual costs incurred resulting in a net impact of zero to the income statement.
Details of Gain from insurance recoveries, net
 
For the Three Months Ended
 
March 31, 2019
 
(in thousands)
Cost to rebuild property, plant and equipment (capitalized)
$
1,839

Insurance deductible
250

Net recoveries from insurance policy
1,589

Write-off of property, plant and equipment
76

Gain from insurance recoveries, net
$
1,513




21

Table of Contents

Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations
The following discussion and analysis is intended to help the reader understand our business, financial condition, results of operations, liquidity and capital resources. You should read this discussion in conjunction with "Risk Factors," "Forward-Looking Statements," "Selected Historical Financial and Operating Data," and our financial statements and related notes included in our Annual Report on Form 10-K for fiscal year 2018 filed with the Securities and Exchange Commission on February 22, 2019 (the "2018 Form 10-K") and elsewhere in this Quarterly Report on Form 10-Q, as applicable.
Overview
We are a leading manufacturer of gypsum wallboard and complementary finishing products in the eastern United States and eastern Canada. We operate highly efficient and automated manufacturing facilities that produce a full range of gypsum wallboard products for our diversified customer base. We sell our products in the new residential, repair and remodel, or R&R, and commercial construction markets.
Our primary reportable segment is wallboard, which accounted for approximately 97.5% and 96.7% of our net sales for the three months ended March 31, 2019 and 2018, respectively. We also operate other business activities, primarily the production of finishing products, which complement our full range of wallboard products. See Note 18 to the Consolidated Financial Statements for additional information on our reporting segments.
Factors Affecting Our Results
Market
For the new residential construction market, housing starts are a good indicator of demand for our gypsum products. Installation of our gypsum products into a single family home typically follows a housing start by 90 to 120 days. The R&R market includes renovation of both residential and nonresidential buildings. Many buyers begin to remodel an existing home within two years of purchase. The generally rising levels of existing home sales and home resale values in recent years have contributed to an increase in demand for our products from the R&R market. The commercial construction market encompasses areas such as office, retail, heath care, hospitality, educational and government projects. Demand for our products from commercial construction typically follows signing of construction contracts by 12 to 18 months.
The rate of growth in the new residential construction market, R&R market, and the new nonresidential construction market remains uncertain and will depend on broader economic circumstances, including employment, household formation, the home ownership rate, existing home price trends, availability of mortgage financing, interest rates, consumer confidence, job growth, availability of skilled labor and discretionary business investment.
Wallboard pricing can be impacted by overall industry capacity in the United States. Currently, there is excess wallboard production capacity industry-wide in the United States which can lead to downward pressure on wallboard prices. We estimate that industry capacity utilization was approximately 74% for the three months ended March 31, 2019, compared to 67% for the same period of 2018.
Market Outlook
Industry Analysts' forecasts for 2019 housing starts in the United States included in the April 2019 Blue Chip Economic Indicators are 1.21 million to 1.30 million units, based on the average of the bottom ten and top ten forecasts included in the report, respectively. This forecast range represents an increase of 4% and a decrease of 3% over the 2018 housing starts of 1.25 million. We expect that the R&R and new commercial markets will grow in percentage by low single digits from 2018 to 2019.
Industry shipments of gypsum wallboard in the United States as reported by the Gypsum Association were an estimated 6.3 billion square feet and 5.7 billion square feet for the three months ended March 31, 2019 and 2018, respectively. The 2019 numbers were up 10.2% when compared to 2018. We estimate that industry shipments in the United States for all of 2019 will increase in percentage by low single digits from 24.9 billion square feet in 2018.

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Table of Contents

Manufacturing and Distribution Costs
Paper and synthetic gypsum are our principal wallboard raw materials. Paper constitutes our most significant input cost and the most significant driver of our variable manufacturing costs. Energy costs, consisting of natural gas and electricity, are the other key input costs. In total, manufacturing cash costs represented 64% of our costs of goods sold for the three months ended March 31, 2019, compared to 65% for the three months ended March 31, 2018. Depreciation and amortization represented 11% of our costs of goods sold for the three months ended March 31, 2019, compared to 12% of our cost of goods sold for the three months ended March 31, 2018. Distribution costs to deliver products to our customers represented 25% of our costs of goods sold for the three months ended March 31, 2019, compared to 23% for the three months ended March 31, 2018. Recently we have experienced increases in the costs of freight to deliver products to our customers as a result of capacity issues in the trucking industry. We expect to experience continued inflationary pressures on these costs for the foreseeable future.
Variable manufacturing costs, including inputs such as paper, gypsum, natural gas, and other raw materials, represented 68% of our manufacturing cash costs for the three months ended March 31, 2019, compared to 69% for the three months ended March 31, 2018. Fixed production costs excluding depreciation and amortization consisted of labor, maintenance, and other costs that represented 32% of our manufacturing cash costs for the three months ended March 31, 2019, compared to 31% for the three months ended March 31, 2018. Recently we have experienced increases in the costs of gypsum related to the need to source from additional suppliers at higher delivered costs. We expect to experience continued inflationary pressures on these costs for the foreseeable future.
We currently purchase most of our paperboard liner from Seven Hills, a joint venture between us and WestRock Company. Under the paper supply agreement with Seven Hills, the price of paper adjusts based on changes in the underlying costs of production of the paperboard liner, of which the two most significant are recovered waste paper and natural gas. The largest waste paper source used by the operation is old cardboard containers (known as OCC). Seven Hills has the capacity to supply us with approximately 80% of our paper needs at our full capacity utilization and most of our needs at current capacity utilization on market-based pricing terms. We also purchase additional paper on the spot market or under short-term contracts at competitive prices. See Note 7 to the Consolidated Financial Statements for additional information regarding our investment in Seven Hills.
Results of Operations
Table M1: Results of Operations
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(dollars in thousands, except mill net)
Net sales
$
122,032

 
$
116,802

Cost of goods sold
90,786

 
86,616

Gross profit
31,246

 
30,186

Selling and administrative
9,653

 
9,424

Gain from insurance recoveries, net of losses incurred
1,513

 

Operating income
23,106

 
20,762

Other expense, net
(36
)
 
(140
)
Interest expense, net
(2,492
)
 
(2,720
)
Income before losses from equity method investment and provision for income taxes
20,578

 
17,902

Losses from equity method investment
(45
)
 
(364
)
Income before provision for income taxes
20,533

 
17,538

Provision for income taxes
(4,607
)
 
(3,892
)
Net income
$
15,926

 
$
13,646

Other operating data:
 
 
 
Capital expenditures and software purchased or developed
$
7,357

 
$
6,437

Wallboard sales volume (million square feet)
649

 
615

Mill net sales price (1)
$
149.48

 
$
151.60

(1)
Mill net sales price represents average selling price per thousand square feet net of freight and delivery costs.

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Table of Contents

Net Sales. Net sales increased by $5.2 million, up 4.5% from $116.8 million for the three months ended March 31, 2018, to $122.0 million for the three months ended March 31, 2019. The increase was primarily attributable to a $6.3 million favorable impact of higher wallboard volumes, which was partially offset by a $0.7 million decrease in net sales of non-wallboard products, $0.2 million unfavorable impact of changes in foreign currency exchange rates and $0.2 million unfavorable impact due to a lower average net selling price for gypsum wallboard at constant exchange rates.
Cost of Goods Sold. Cost of goods sold increased $4.2 million, up 4.8% from $86.6 million for the three months ended March 31, 2018, to $90.8 million for the three months ended March 31, 2019. Higher wallboard volumes increased input costs and freight costs by $2.0 million and $1.1 million, respectively. In addition, labor cost and maintenance costs increased cost of goods sold by $0.9 million. Higher per unit freight and input costs increased cost of goods sold by $0.7 million. Depreciation and amortization decreased cost of goods sold by $0.1 million. Changes in other components of cost of goods sold resulted in a net decrease of $0.4 million.
Selling and Administrative Expense. Selling and administrative expense increased $0.3 million, up 3.2% from $9.4 million for the three months ended March 31, 2018, to $9.7 million for the three months ended March 31, 2019. The increase was primarily driven by an increase in salary and employee benefit expenses.
Gain from insurance recoveries, net . On January 24, 2019, the Company's Buchanan, New York plant experienced a significant equipment malfunction, and operations at the facility were temporarily suspended while the equipment was repaired and replaced. The Company resumed operations on March 15, 2019. Gain from insurance recoveries, net of losses incurred, relate to $1.8 million of insurance proceeds received for repairs to the Buchanan plant in excess of the $0.3 million for insurance deductible and asset write-off. Various additional expenditures related to the plant outage were netted against insurance coverage on a dollar for dollar basis. See Note 20 to the Consolidated Financial Statements for further details.
Operating Income. Operating income of $23.1 million for the three months ended March 31, 2019 increased by $2.3 million or 11.1% from operating income of $20.8 million for the three months ended March 31, 2018 due to higher net sales, despite the effects of the Buchanan outage. The Company estimates the operating income lost as a result of the outage to be in the range of $4.0 to $5.0 million.
Other Expense, Net.  Other expense, net, decreased by $0.1 million for the three months ended March 31, 2019 due to a decrease in foreign currency exchange loss.
Interest Expense, Net. Interest expense, net, was $2.5 million for the three months ended March 31, 2019, a decrease of $0.2 million from $2.7 million for the three months ended March 31, 2018. The decrease was primarily driven by a $0.3 million increase in interest income on short term liquid investments, a $0.2 million decrease in interest expense on our Term Loan primarily related to decrease in the spread and a $0.1 million increase in capitalized interest. These decreases were partially offset by a $0.4 million increase on the unhedged portion of the Term Loan as a result of the rise in LIBOR.
See Note 9 and Note 10 to the Consolidated Financial Statements for further details on the repricing and interest rate swap, respectively.
Provision for Income Taxes. Provision for income taxes increased $0.7 million to $4.6 million for the three months ended March 31, 2019, compared to $3.9 million in the prior period. The higher provision for income taxes was primarily driven by higher pretax income.
Liquidity and Capital Resources
Our primary sources of liquidity are cash on hand, cash from operations, and borrowings under our debt financing arrangements. As of March 31, 2019, we had $101.1 million in cash and cash equivalents. We believe that our current cash position, availability under our Revolver, access to the long-term debt capital markets and cash flow generated from operations should be sufficient not only for our operating requirements but also to enable us to complete our capital expenditure programs, fund share repurchases and any required long-term debt payments through the next several fiscal years. See Note 9 to the Consolidated Financial Statements for a more detailed discussion of our debt financing arrangements.

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Table M2: Net Change in Cash and Cash Equivalents
 
For the Three Months Ended
 
March 31, 2019
 
March 31, 2018
 
(in thousands)
Net cash provided by operating activities
$
10,636

 
$
13,743

Net cash used in investing activities
(5,670
)
 
(6,610
)
Net cash used in financing activities
(6,703
)
 
(15,639
)
Effect of foreign exchange rates on cash and cash equivalents
185

 
(167
)
Net change in cash and cash equivalents
$
(1,552
)
 
$
(8,673
)
Net Cash Provided By Operating Activities
Net cash provided by operating activities for the three months ended March 31, 2019 and 2018 was $10.6 million and $13.7 million, respectively. The decrease of $3.1 million in 2019 compared to 2018 was primarily driven by a decrease in cash from changes in working capital related to a larger build up of gypsum and paper inventory as a result of the Buchanan plant outage in 2019 compared to 2018. The overall decrease was partially offset by an increase in operating income, primarily from higher revenues.
Net Cash Used In Investing Activities
Net cash used in investing activities for the three months ended March 31, 2019 was $5.7 million, compared to $6.6 million for the three months ended March 31, 2018. During the three months ended March 31, 2019, we received $1.6 million from insurance recoveries related to the Buchanan plant outage. Capital expenditures and software purchased increased by $1.0 million from $6.4 million in 2018 to $7.4 million in 2019. The remaining increase was driven by distributions and contributions related to our equity investment in Seven Hills.
Net Cash Used In Financing Activities
Net cash used in financing activities for the three months ended March 31, 2019 and 2018 was $6.7 million and $15.6 million, respectively. The change for the three months ended March 31, 2019 primarily reflects an aggregate of $5.0 million deployed to repurchase common stock in the first quarter 2019, compared to $14.6 million in the same period 2018. See Note 12 to the Consolidated Financial Statements for more detailed discussion of share repurchase activity.
Critical Accounting Policies and Estimates
The preparation of our financial statements requires us to make estimates, judgments and assumptions that affect the reported
amounts of assets, liabilities, revenues and expenses during the periods presented. The 2018 Form 10-K includes a summary of the critical accounting policies we believe are the most important to aid in understanding our financial results. There have been no changes to those critical accounting policies that have had a material impact on our reported amounts of assets, liabilities, revenues or expenses during the three months ended March 31, 2019.

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Forward-Looking Statements
This Quarterly Report on Form 10-Q contains "forward-looking statements" within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended (the "Exchange Act"). These forward-looking statements are included throughout this Quarterly Report on Form 10-Q, and relate to matters such as our industry, business strategy, goals and expectations concerning our market position, future operations, margins, profitability, capital expenditures, liquidity, capital resources and other financial and operating information. We have used the words "anticipate," "assume," "believe," "contemplate," "continue," "could," "estimate," "expect," "future," "intend," "may," "plan," "potential," "predict," "project," "seek," "should," "target," "will" and similar terms and phrases to identify forward-looking statements in this Quarterly Report on Form 10-Q. All of our forward-looking statements are subject to risks and uncertainties that may cause actual results to differ materially from those that we are expecting, including:
 
cyclicality in our markets, especially the new residential construction market;
disruptions in our supply of synthetic gypsum due to regulatory changes or coal-fired power plants ceasing or reducing operations or switching to natural gas;
changes in the costs and availability of transportation;
the competitive labor market and resulting employee turnover;
disruptions to our supply of paperboard liner, including termination of the WestRock contract;
significant buying power of certain customers;
potential losses of customers;
the highly competitive nature of our industry and the substitutability of competitors' products;
material disruptions at our facilities or the facilities of our suppliers;
changes in energy, transportation and other input costs;
changes to environmental and safety laws and regulations requiring modifications to our manufacturing systems;
changes in, cost of compliance with or the failure or inability to comply with governmental laws and regulations, in particular environmental regulations;
our involvement in legal and regulatory proceedings;
our ability to attract and retain key management employees;
cybersecurity risks;
disruptions in our information technology systems;
labor disruptions;
seasonal nature of our business; and
additional factors discussed under the sections captioned Risk Factors, Management's Discussion and Analysis of Financial Condition and Results of Operations and Business in our SEC filings.
The forward-looking statements contained in this Quarterly Report on Form 10-Q are based on historical performance and management's current plans, estimates and expectations in light of information currently available to us and are subject to uncertainty and changes in circumstances. There can be no assurance that future developments affecting us will be those that we have anticipated. Actual results may differ materially from these expectations due to changes in global, regional or local political, economic, business, competitive, market, regulatory and other factors, many of which are beyond our control. We believe that these factors include those described in Item 1A. Risk Factors in the 2018 Form 10-K. Should one or more of these risks or uncertainties materialize, or should any of our assumptions prove to be incorrect, our actual results may vary in material respects from what we may have expressed or implied by these forward-looking statements. We caution that you should not place undue reliance on any of our forward-looking statements. Any forward-looking statement made by us in this Quarterly Report on Form 10-Q speaks only as of the date on which we make it. Factors or events that could cause our actual results to differ may emerge from time to time, and it is not possible for us to predict all of them. We undertake no obligation to publicly update any forward-looking statement, whether as a result of new information, future developments or otherwise, except as may be required by applicable securities laws.

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Item 3. Quantitative and Qualitative Disclosures About Market Risk
The Company's market rate risk disclosures set forth in Part II, Item 7A, "Quantitative and Qualitative Disclosures About Market Risk" on the 2018 Form 10-K have not changed materially during the three month period ended March 31, 2019.
Item 4. Controls and Procedures
Management's Evaluation of Disclosure Controls and Procedures. The Company's management carried out the evaluation of the effectiveness of the Company's disclosure controls and procedures (as defined under Rule 13a-15(e) of the Exchange Act), required by paragraph (b) of Exchange Act Rules 13a-15, under the supervision and with the participation of the Company's Chief Executive Officer and Chief Financial Officer. Based upon this evaluation, the Company's Chief Executive Officer and Chief Financial Officer concluded that the Company's disclosure controls and procedures were effective as of March 31, 2019.
Changes in Internal Control Over Financial Reporting. There were no changes in the Company's internal control over financial reporting (as defined in Rule 13a-15(f) of the Exchange Act) during the three months ended March 31, 2019 that have materially affected, or are reasonably likely to materially affect, the Company's internal control over financial reporting.

Limitations in Control Systems. The design of any system of control is based upon certain assumptions about the likelihood of future events, and there can be no assurance that any design will succeed in achieving its stated objectives under all future events, no matter how remote, or that the degree of compliance with the policies or procedures may not deteriorate. Because of their inherent limitations, disclosure controls and procedures may not prevent or detect all misstatements. Accordingly, even effective disclosure controls and procedures can only provide reasonable assurance of achieving their control objectives.

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PART II - OTHER INFORMATION
Item 1. Legal Proceedings
From time to time we have been, and may in the future become involved in, litigation or other legal proceedings relating to claims arising in the normal course of business. In the opinion of management, there are no pending or threatened legal proceedings which would reasonably be expected to have a material adverse effect on our business or results of operations. We may become involved in material legal proceedings in the future.
See Note 17 to the Consolidated Financial Statements for a description of certain legal proceedings.
Item 1A. Risk Factors
There were no material changes during the three months ended March 31, 2019 to the risk factors previously disclosed in the 2018 Form 10-K.
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds
(a) None.
(b) None.
(c) On November 4, 2015, our Board of Directors approved a new stock repurchase program authorizing us to repurchase up to $50 million of our common stock, at such times and prices as determined by management as market conditions warrant, through December 31, 2016. On August 3, 2016, our Board of Directors increased the aggregate authorization from up to $50 million to up to $100 million and extended the expiration date to December 31, 2017. On February 21, 2017, the Board of Directors further expanded the Company's share repurchase program by an additional $100 million up to a total of $200 million of its common stock and extended the expiration date to December 31, 2018. On February 21, 2018, the Board of Directors further expanded the Company's share repurchase program by an additional $100 million up to a total of $300 million of its common stock and extended the expiration date to December 31, 2019.
Common Stock Repurchase Activity During the Three Months Ended March 31, 2019
Period
 
Total Number of Shares Purchased
 
Average Price Paid Per Share
 
Total Number of Shares Purchased as Part of the Publicly Announced Plans or Programs
 
Maximum Dollar Value That May Yet Be Purchased Under the Plans or Programs
January 1 - January 31, 2019
 
191,907

 
$
26.08

 
191,907

 
$
125,979,872

February 1 - February 28, 2019
 

 

 

 
125,979,872

March 1 - March 31, 2019
 

 

 

 
125,979,872

Total
 
191,907

 
$
26.08

 
191,907

 
 


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Item 3. Defaults Upon Senior Securities
(a) None.
(b) None.
Item 4. Mine Safety Disclosures
Not applicable.
Item 5. Other Information
None.


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Item 6. Exhibits

Exhibit
No.
  
Description of Exhibit
 
 
 
 
 
 
*
 
 
 
 
 
*
 
 
 
 
 
*
 
 
 
 
101.INS
 
XBRL Instance Document.
*
 
 
 
 
101.SCH
 
XBRL Taxonomy Extension Schema Document.
*
 
 
 
 
101.CAL
 
XBRL Taxonomy Calculation Linkbase Document.
*
 
 
 
 
101.DEF
 
XBRL Taxonomy Definition Linkbase Document.
*
 
 
 
 
101.LAB
 
XBRL Taxonomy Label Linkbase Document.
*
 
 
 
 
101.PRE
 
XBRL Taxonomy Presentation Linkbase Document.
*

*
 
Filed herewith.


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SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
CONTINENTAL BUILDING PRODUCTS, INC.
 
 
 
 
 
 
 
/s/ James Bachmann
 
May 3, 2019
By:
James Bachmann
 
 
 
President and Chief Executive Officer
 
 
 
(Principal Executive Officer)
 
 
 
 
 
 
 
/s/ Dennis Schemm
 
May 3, 2019
By:
Dennis Schemm
 
 
 
Senior Vice President and Chief Financial Officer
 
 
 
(Principal Financial Officer)
 
 


31