form10-k.htm
UNITED
STATES
SECURITIES
AND EXCHANGE COMMISSION
WASHINGTON,
D.C. 20549
FORM
10-K
þ
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF
1934
For
the fiscal year ended December 31, 2008
or
o
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES
EXCHANGE ACT OF 1934
For the
transition period from _______ to _______
Commission
file number 1-14303
AMERICAN
AXLE & MANUFACTURING HOLDINGS, INC.
(Exact
name of registrant as specified in its charter)
DELAWARE
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38-3161171
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(State
or other jurisdiction of
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(I.R.S.
Employer
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incorporation
or organization)
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Identification
No.)
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ONE
DAUCH DRIVE, DETROIT, MICHIGAN
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48211-1198
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(Address
of principal executive offices)
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(Zip
Code)
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313-758-2000
(Registrant’s
telephone number, including area code)
Securities
registered pursuant to Section 12(b) of the Act:
Title
of Each Class
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Name
of Each Exchange on Which Registered
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COMMON
STOCK, PAR VALUE $0.01 PER SHARE
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NEW
YORK STOCK EXCHANGE
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PREFERRED
SHARE PURCHASE RIGHTS, PAR VALUE $0.01 PER SHARE
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NEW
YORK STOCK EXCHANGE
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Securities
registered pursuant to Section 12(g) of the
Act: None
Indicate
by check mark if the registrant is a well-known seasoned issuer, as defined in
Rule 405 of the Securities
Act. Yes o
No þ
Indicate
by check mark if the registrant is not required to file reports pursuant to
Section 13 or Section 15(d) of the Exchange
Act. Yes o
No þ
Indicate
by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the registrant was required
to file such reports), and (2) has been subject to such filing requirements for
the past 90 days. Yes
þ
No o
Indicate
by check mark if disclosure of delinquent filers pursuant to Item 405 of
Regulation S-K is not contained herein, and will not be contained, to the best
of registrant's knowledge, in definitive proxy or information statements
incorporated by reference in Part III of this Form 10-K or any amendment to this
Form 10-K. þ
Indicate
by check mark whether the registrant is a large accelerated filer, an
accelerated filer, a non-accelerated filer or a smaller reporting
company. See definition of “large accelerated filer,” “accelerated
filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.
(Check one):
Large
accelerated filer o Accelerated
filer þ Non-accelerated
filer o
Smaller reporting
company o
(Do not check if a smaller reporting company)
Indicate
by check mark whether the registrant is a shell company (as defined in Rule
12b-2 of the Exchange Act). Yes o
No þ
The
closing price of the Common Stock on June 30, 2008 as reported on the New York
Stock Exchange was $7.99 per share and the aggregate market value of the
registrant’s Common Stock held by non-affiliates was approximately $368.8
million.
As of
March 10, 2009, the number of shares of the registrant’s Common Stock, $0.01 par
value, outstanding was 55,477,525 shares.
Documents
Incorporated by Reference
Portions
of the registrant's Annual Report to Stockholders for the year ended December
31, 2008 and Proxy Statement for use in connection with its Annual
Meeting of Stockholders to be held on April 30, 2009, to be filed with the
Securities and Exchange Commission pursuant to Regulation 14A not later than 120
days after December 31, 2008, are incorporated by reference in Part I (Items 1,
1A, 1B, 2, 3 and 4), Part II (Items 5, 6, 7, 7A and 8, 9, 9A, 9B), Part III
(Items 10, 11, 12, 13 and 14) and Part IV (Item 15) of this Report.
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Internet
Website Access to Reports
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The
website for American Axle & Manufacturing Holdings, Inc. is www.aam.com. Our
annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on
Form 8-K and amendments to those reports filed or furnished pursuant to section
13(a) or 15(d) of the Exchange Act are available free of charge through our
website as soon as reasonably practicable after they are electronically filed
with, or furnished to, the Securities and Exchange Commission. The
Securities and Exchange Commission also maintains a website at www.sec.gov
that contains reports, proxy and information statements, and other information
regarding issuers that file electronically with the SEC.
Year Ended December 31,
2008
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Page
Number
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Business
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1
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Item 1A |
Risk
Factors
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Item
1B |
Unresolved
Staff Comments
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Properties
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7
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Legal
Proceedings
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8
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Submission
of Matters to a Vote of Security Holders and Executive Officers of the
Registrant
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8
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Market
for Registrant’s Common Equity, Related Stockholder Matters and Issuer
Purchases of Equity Securities
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12
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Selected
Financial Data
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13
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Management’s
Discussion and Analysis of Financial Condition and Results of
Operations
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14
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Quantitative
and Qualitative Disclosures About Market Risk
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32
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Financial
Statements and Supplementary Data
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33
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Changes
in and Disagreements with Accountants on Accounting and Financial
Disclosure
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72
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Controls
and Procedures
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72
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Other
Information
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72
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Directors, Executive
Officers and Corporate Governance
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72
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Executive
Compensation
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72
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Security
Ownership of Certain Beneficial Owners and Management and Related
Stockholder Matters
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72
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Certain
Relationships and Related Transactions, and Director
Independence
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72
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Principal
Accounting Fees and Services
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72
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Exhibits
and Financial Statement Schedules
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73
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Exhibit 10.60 |
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Form
of 2009 Deferred Compensation Award Agreement
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Computation
of Ratio of Earnings to Fixed Charges
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Exhibit 18 |
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Preferability
Letter from Independent Registered Public Accounting Firm
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Subsidiaries
of the Registrant
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Consent
of Independent Registered Public Accounting Firm
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Certification
of Chief Executive Officer Pursuant to Rule 13a-14(a) of the
Securities Exchange Act
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Certification
of Chief Financial Officer Pursuant to Rule 13a-14(a) of the Securities
Exchange Act
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Certifications
of Chief Executive Officer and Chief Financial Officer Pursuant to 18
U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the
Sarbanes-Oxley Act of 2002
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____________________________________________________________________________________________________________________________________________
________________________________________________________________Part
I___________________________________________________________________
(a)
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General
Development of Business
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General
As used
in this report, except as otherwise indicated in information incorporated by
reference, references to “our Company,” "we," "our," "us" or “AAM” mean American
Axle & Manufacturing Holdings, Inc. (Holdings) and its subsidiaries and
predecessors, collectively.
We are a
Tier I supplier to the automotive industry. We manufacture, engineer, design and
validate driveline and drivetrain systems and related components and chassis
modules for light trucks, sport utility vehicles (SUVs), passenger cars,
crossover vehicles and commercial vehicles. Driveline and drivetrain
systems include components that transfer power from the transmission and deliver
it to the drive wheels. Our driveline, drivetrain and related
products include axles, chassis modules, driveshafts, power transfer units,
transfer cases, chassis and steering components, driving heads, crankshafts,
transmission parts and metal-formed products.
Holdings, a Delaware corporation, is a successor to American Axle &
Manufacturing of Michigan, Inc., a Michigan corporation, pursuant to a migratory
merger between these entities in 1999.
(b)
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Financial
Information About Segments
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See
Note 13 - Segment and Geographic Information of Item 8 – “Financial Statements
and Supplementary Data” included in this report.
(c) Narrative Description of Business
Company
Overview
We are
the principal supplier of driveline components to General Motors Corporation
(GM) for its rear-wheel drive (RWD) light trucks and SUVs manufactured in North
America, supplying substantially all of GM’s rear axle and front four-wheel
drive and all-wheel drive (4WD/AWD) axle requirements for these vehicle
platforms. Sales to GM were approximately 74% of our total net sales
in 2008, 78% in 2007 and 76% in 2006.
We are
the sole-source supplier to GM for certain axles and other driveline products
for the life of each GM vehicle program covered by a Lifetime Program Contract
(LPC). Substantially all of our sales to GM are made pursuant to the
LPCs. The LPCs have terms equal to the lives of the relevant vehicle
programs or their respective derivatives, which typically run 6 to 10 years, and
require us to remain competitive with respect to technology, design and
quality. We have been successful in competing, and we will continue
to compete, for future GM business upon the expiration of the LPCs.
We are
also the principal supplier of driveline system products for the Chrysler
Group’s heavy-duty Dodge Ram full-size pickup trucks (Dodge Ram program) and its
derivatives. Sales to Chrysler LLC (Chrysler) were approximately 10%
of our total net sales in 2008, 12% in 2007 and 14% in 2006.
In
addition to GM and Chrysler, we supply driveline systems and other related
components to PACCAR Inc., Ford Motor Company (Ford), Harley-Davidson and other
original equipment manufacturers (OEMs) and Tier I supplier companies such as
The Timken Company, Hino Motors Ltd. and Jatco Ltd. Our net sales to
customers other than GM and Chrysler were approximately 16% of sales in 2008 as
compared to 10% in 2007 and 2006.
Our
principal served market of $37 billion, as estimated based on information
available at the end of 2007, is the global driveline market which consists of
driveline, drivetrain and related components and chassis modules for light
trucks, SUVs, passenger cars, crossover vehicles and commercial
vehicles.
The
following chart sets forth the percentage of total revenues attributable to our
products for the periods indicated:
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Year
ended December 31,
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2008
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2007
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2006
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Axles
and driveshafts
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79.2 |
% |
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84.4 |
% |
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85.0 |
% |
Chassis
components, forged products and other
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20.8 |
% |
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15.6 |
% |
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15.0 |
% |
Total
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100.0 |
% |
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100.0 |
% |
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100.0 |
% |
Industry
Trends and Competition
See Item
7, “Management’s Discussion and Analysis – Industry Trends and
Competition.”
Productive
Materials
We
believe that we have adequate sources of supply of productive materials and
components for our manufacturing needs. Most raw materials (such as
steel) and semi-processed or finished items (such as castings) are available
within the geographical regions of our operating facilities from qualified
sources in quantities sufficient for our needs.
For
further information regarding productive materials, see Item 7, “Management’s
Discussion and Analysis – Industry Trends and Competition.”
Research
and Development (R&D)
Since
March 1, 1994, we have spent approximately $765 million in R&D focusing on
new product, process and system technology development. We plan to
continue to invest in the development of new products, processes and systems to
improve efficiency and flexibility in our operations and continue to deliver
innovative new products, chassis modules and integrated driveline systems to our
customers.
In 2008,
R&D spending was $85.0 million as compared to $80.4 million in 2007 and
$83.2 million in 2006. The focus of this investment continues to be
developing innovative driveline and drivetrain systems and related components
for light trucks, passenger cars, SUVs, crossover vehicles and commercial
vehicles in the global marketplace. Product development in this area
includes power transfer units, transfer cases, driveline and transmission
differentials, multi-piece driveshafts, halfshafts, torque transfer devices, and
front and rear drive axles. We continue to focus on electronic
integration in our existing and future products to advance their performance. We
also continue to support the development of hybrid vehicle
systems. Special focus is also placed on the development of products
and systems that provide our customers with efficiency and fuel economy
advancements. Our efforts in these areas have resulted in the development
of prototypes and various configurations of these driveline systems for several
OEMs throughout the world.
Backlog
We
typically enter into agreements with our customers to provide axles or other
driveline or drivetrain products for the life of our customers’ vehicle
programs. Our new and incremental business backlog includes formally
awarded programs and incremental content and volume including customer requested
engineering changes. Our backlog may be impacted by various
assumptions, many of which are provided by our customers based on their long
range production plans. These assumptions include future production
volume estimates, changes in program launch timing and fluctuation in foreign
currency exchange rates.
Our new
and incremental business backlog was approximately $1.4 billion at December 31,
2008. We expect to launch approximately $0.8 billion of our new and
incremental business backlog in the 2009, 2010 and 2011 calendar
years. The balance of the backlog is planned to launch in 2012 and
2013. Approximately 60% of our new business backlog relates to RWD
and AWD applications for passenger cars and crossover
vehicles. Approximately 50% of our new business backlog will be for
end use markets outside of North America and approximately 85% of our new
business backlog has been sourced to our non-U.S. facilities. Our
backlog associated with GM as of December 31, 2008 was approximately $1
billion.
Patents
and Trademarks
We
maintain and have pending various U.S. and foreign patents, trademarks and
other rights to intellectual property relating to our business, which we believe
are appropriate to protect our interest in existing products, new inventions,
manufacturing processes and product developments. We do not believe
that any single patent or trademark is material to our business nor would
expiration or invalidity of any patent or trademark have a material adverse
effect on our business or our ability to compete.
Cyclicality
and Seasonality
See Item
7, “Management’s Discussion and Analysis – Cyclicality and
Seasonality.”
Environmental
Matters
See Item
7, “Management’s Discussion and Analysis – Disputes and Legal
Proceedings.”
Associates
As of
December 31, 2008, we employed approximately 7,250 associates, approximately
3,650 of which are employed in the U.S. Approximately 2,220
associates are represented by the United Automobile, Aerospace and Agricultural
Implement Workers of America (UAW). Approximately 1,575 associates
represented by the UAW at our original facilities in Michigan and New York are
subject to a collective bargaining agreement that expires February 25,
2012. An additional 645 associates at our MSP Industries Corporation
and Colfor Manufacturing, Inc. subsidiaries are represented by the UAW under
collective bargaining agreements that expire April 17, 2013 and June 2, 2010,
respectively. Approximately 35 associates are represented by the
International Association of Machinists (IAM) under a collective bargaining
agreement which runs through May 3, 2009. In addition, approximately
215 associates at our Albion Automotive subsidiary, approximately 2,235
associates at our Guanajuato Manufacturing Complex and approximately 345
associates at our Araucaria Manufacturing Facility majority-owned subsidiary are
represented by labor unions that are subject to collective bargaining
agreements. The collective bargaining agreement at Albion may be
modified upon agreement by the parties and
the agreements in Mexico and Brazil expire annually.
Credit
and Working Capital Practices
See Item
7, “Management’s Discussion and Analysis – Liquidity and Capital
Resources.”
(d)
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Financial
Information About Geographic Areas
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International
operations are subject to certain additional risks inherent in conducting
business outside the U.S., such as changes in currency exchange rates, price and
currency exchange controls, import restrictions, nationalization, expropriation
and other governmental action.
For
further financial information regarding foreign and domestic sales and export
sales, see Note 13 - Segment and Geographic Information of Item 8 – “Financial
Statements and Supplementary Data” included in this report.
The
following risk factors and other information included in this Annual Report on
Form 10-K should be considered. The risks and uncertainties described
below are not the only ones we face. Additional risks and
uncertainties not presently known to us or that we currently deem immaterial
also may impair our business operations. If any of the following
risks occur, our business, financial condition, operating results and cash flows
could be materially adversely affected.
Our
business could be adversely affected if GM and/or Chrysler filed for bankruptcy
or were unable to comply with the terms of the Secured Term Loan Facility
provided by the U.S. Treasury and any additional requirements of the Troubled
Asset Relief Program (TARP).
In
the fourth quarter of 2008, both GM and Chrysler publicly announced that they
would not be able to meet near-term working capital requirements without
additional private funding, which seemed unlikely based on the distress in the
credit markets, or assistance from the federal government. Both GM
and Chrysler secured financing commitments by entering into loan agreements with
the U.S. Treasury and began borrowing under those agreements in the fourth
quarter of 2008. These loan agreements are conditioned upon
submitting viable plans of reorganization and sustainability to the President of
the United States in the first quarter of 2009. On February 17, 2009,
both companies submitted their viability plans and are required to provide a
progress report of their viability plan by March 31, 2009. If the
U.S. government does not approve of the submitted plans, it may accelerate the
repayment of the loans provided to either or both companies.
Even if
the U.S. government allows the loans provided to GM and Chrysler to remain
outstanding, it is not certain that the loans will be sufficient to meet their
working capital requirements in 2009 or future periods. As part of
their viability plans, both companies have requested additional funding from the
U.S. government to cover near-term liquidity requirements. It is
possible that additional funding, public or private, would not be available to
meet these needs.
If either
GM or Chrysler is unable to continue operations, we could suffer unfavorable
consequences, such as payment delays, inability to collect trade and other
accounts receivable, price reductions, production volume declines or the failure
to honor contractual commitments including sourcing decisions and financial
obligations.
General economic conditions may have an adverse impact on our operating
performance and results of operations and our customers’ operating performance
and results of operations, which may affect our ability and our customers’
ability to raise capital.
The
recent global financial crisis has impacted our business and our customers’
business in the U.S. and globally. Longer term disruptions in the
capital and credit markets could further adversely affect our customers' and our
ability to access needed liquidity for working capital. Sustained
weakness in general economic conditions and/or financial markets in the U.S. or
globally could adversely affect our ability and our customers’ ability to raise
capital on favorable terms. From time to time we have relied, and may
also rely in the future, on access to financial markets as a source of liquidity
for working capital requirements, acquisitions and general corporate purpose not
satisfied by cash-on-hand or operating cash flows. The inability to
raise capital on favorable terms, particularly during times of uncertainty in
the financial markets similar to that which is currently being experienced in
the financial markets, could adversely impact our ability to sustain our
businesses and would likely increase our capital costs.
In
addition, purchases of our customers' products may be limited by their
customers’ inability to obtain adequate financing for such
purchases. Continued weakness or deteriorating conditions in the U.S.
or global economy that results in further reduction of automotive
production and sales by our largest customers may continue to adversely affect
our business, financial condition and results of
operations. Additionally, in a down-cycle economic environment, we
may experience the negative effects of increased competitive pricing pressure
and customer turnover.
Our financial condition and operations may be adversely affected by a
violation of financial and other covenants.
Our
Amended and Restated Revolving Credit Facility (the “Amended and Restated
Revolving Credit Facility”) contains revised financial covenants related to
secured indebtedness leverage and interest coverage. The Amended and Restated
Revolving Credit Facility and our existing Term Loan Facility (the “Term Loan
Facility”) impose limitations on our ability to make certain investments,
declare dividends or distributions on capital stock, redeem or repurchase
capital stock and certain debt obligations, incur liens, incur indebtedness,
merge, make acquisitions or sell all or substantially all of our
assets. The Amended and Restated Revolving Credit Facility and Term
Loan Facility also include customary events of default. Obligations under
the Amended and Restated Revolving Credit Facility and the Term Loan facility
are guaranteed by our U.S. subsidiaries. In addition, the Amended and
Restated Revolving Credit Facility and the Term Loan Facility are secured by all
or substantially all of our assets, the assets of AAM and each guarantor’s
assets, including a pledge of capital stock of our U.S. subsidiaries and a
portion of the capital stock of the first tier foreign subsidiaries of AAM, Inc.
and each guarantor. A violation of any of these covenants or agreements
could result in a default under these facilities, which could permit the lenders
to accelerate the repayment of any borrowings outstanding at that time and levy
on the collateral package granted in connection with the Amended and Restated
Revolving Credit Facility and the Term Loan Facility. A default or
acceleration under the Amended and Restated Credit Facility or the Term Loan
Facility may result in increased capital costs and defaults under our other debt
agreements and may adversely affect our ability to operate our business, our
subsidiaries and guarantors’ ability to operate their business and our results
of operations and financial condition.
Our
business could be adversely affected by the cyclical nature of the automotive
industry.
Our
operations are cyclical because they are directly related to worldwide
automotive production, which is itself cyclical and dependent on general
economic conditions and other factors, such as credit availability, interest
rates, fuel prices and consumer confidence. The current cyclical
downturn has been exacerbated by a rapid and severe economic decline in the
U.S. and globally. Our business may be further adversely affected
by continued economic decline that results in a further reduction of
automotive production and sales by our largest customers. Our
business may also be adversely affected by reduced demand for the product
programs we currently support, or if we fail to obtain sales orders for new or
redesigned products that replace our current product programs.
Our business is significantly dependent on sales to GM and
Chrysler.
We are
the principal supplier of driveline components to GM for its rear-wheel drive
(RWD) light trucks and SUVs manufactured in North America, supplying
substantially all of GM’s rear axle and front four-wheel drive and all-wheel
drive (4WD/AWD) axle requirements for these vehicle platforms. Sales to GM
were approximately 74% of our total net sales in 2008, 78% in 2007 and 76% in
2006. Further reduction in our sales to GM or further reduction by GM
of its production of RWD light trucks or SUVs could have a material adverse
effect on our results of operations and financial condition.
We are
also the principal supplier of driveline system products for the Chrysler
Group’s heavy-duty Dodge Ram full-size pick up trucks (Dodge Ram program) and
its derivatives. Sales to Chrysler accounted for approximately 10% of
our net sales in 2008, 12% in 2007 and 14% in 2006. Further reduction
in our sales to Chrysler or further reduction by Chrysler of its production
of the Dodge Ram program could have a material adverse effect on our results of
operations and financial condition.
Our
business is dependent on the rear-wheel drive light truck and SUV market
segments in North America.
A
substantial portion of our revenue is derived from products supporting RWD light
truck and SUV platforms in North America. Sales and production of light trucks
and SUVs are being affected by many factors, including changes in consumer
demand; product mix shifts favoring other types of light vehicles, such as
front-wheel drive based crossover vehicles and passenger cars; fuel prices; and
government regulation, such as the Corporate Average Fuel Economy regulations
(CAFE) and related emissions standards promulgated by federal and state
regulators. In 2007, the U.S. Congress enacted legislation increasing the U.S.
fuel-economy standard industry average to 35 miles per gallon by year 2020 and
the current legislative body continues to pursue more aggressive standards at a
federal and/or state level. Our customers are currently assessing the impact of
these regulations including consumer preferences and demand for vehicles which
may have an adverse impact on the programs we currently supply. A reduction in
this market segment could have a material adverse impact on our results of
operations and financial condition.
We
may undertake further restructuring actions.
We have
initiated restructuring actions in recent years in order to realign and resize
our production capacity and cost structure to meet current and projected
operational and market requirements. We may need to take further
actions and the charges related to these actions may have a material adverse
effect on our results of operations and financial condition.
Our
common stock may be delisted from the New York Stock Exchange
(NYSE).
On
February 27, 2009, we were notified by the NYSE that we had fallen below NYSE’s
continued listing standard related to total market capitalization and
stockholders’ equity. The NYSE requires, among other things, that the average
market capitalization of a listed company be not less than $75 million over
a consecutive 30 trading-day period and that stockholders’ equity be not less
than $75 million. We intend to submit a plan to the NYSE, within the
required 45 day period, to demonstrate our ability to achieve compliance with
the continued listing standards within the allotted 18 month cure
period. It is not certain that we will be able to successfully
implement this plan within the time allotted. In addition, it is
possible that we may fall below other continued listing standards.
Delisting would have an adverse effect on the liquidity of our common stock and,
as a result, the market price for our common stock might be adversely affected.
Delisting could also make it more difficult for us to raise additional
capital.
Our business could be adversely affected by the volatility in the price of raw
materials.
Worldwide
commodity market conditions have resulted in volatility in the cost of steel and
other metallic materials in recent years. Furthermore, the cost of
such steel and metallic materials needed for our products may
increase. If we are unable to pass cost increases on to our
customers, it could have a material adverse effect on our results of operations
and financial condition.
Our
business could be adversely affected by disruptions in our supply
chain.
We depend
on a limited number of suppliers for certain key components and materials needed
for our products. We rely upon, and expect to continue to rely upon,
certain suppliers for critical components and materials that are not readily
available in sufficient volume from other sources. These supply chain
characteristics make us susceptible to supply shortages and price
increases. In recent years, several of our direct material suppliers
have filed for bankruptcy protection. In addition, if GM or Chrysler
were to file for bankruptcy protection, it might have a material adverse effect
on our suppliers, causing us supply shortages. There can be no assurance
that the suppliers of these materials will be able or willing to meet our future
needs on a timely basis. A significant disruption in the supply of these
materials could have a material adverse effect on our results of operations and
financial condition.
Our
business could be adversely affected if we fail to maintain satisfactory labor
relations.
Substantially
all of our hourly associates worldwide are members of industrial trade unions
employed under the terms of collective bargaining
agreements. Substantially all of our hourly associates in the U.S.
are represented by the International UAW. Approximately 1,550 of our UAW
represented associates are covered by new labor agreements that expire
on February 25, 2012. In the process of negotiating these agreements,
the International UAW called a strike against AAM that lasted 87 days and
significantly disrupted our operations and the operations of our customers and
suppliers. There can be no assurance that future negotiations with
our labor unions will be resolved favorably or that we will not experience a
work stoppage that could have a material adverse impact on our results of
operations and financial condition. In addition, there can be no
assurance that such future negotiations will not result in labor cost increases
or other terms and conditions that could adversely affect our results of
operations and financial condition or our ability to compete for future
business.
Our
business could be adversely affected by work stoppages at GM or
Chrysler.
A
substantial number of employees of our largest two customers, GM and Chrysler,
and their key suppliers are represented by trade unions, including the
International UAW. Because sales to GM and Chrysler account for
approximately 84% of our sales, work stoppages at GM, Chrysler or any of their
key suppliers could adversely affect our results of operations and financial
condition.
Our company or our customers may not be able to successfully launch new
product programs on a timely basis.
Certain
of our customers are preparing to launch new product programs for which we will
supply newly developed driveline system products and related
components. Some of these new product program launches have required,
and will continue to require, substantial capital investment. We may not be able
to install and certify the equipment needed to produce products for these new
product programs in time for the start of production. There can be no
assurance that we will successfully complete the transition of our manufacturing
facilities and resources to support these new product programs or any other
future product programs. Accordingly, the launch of new product
programs may adversely affect production rates or other operational efficiency
and profitability measures at our facilities. In addition, our
customers may delay the launch or fail to successfully execute the launch of
these product programs, or any additional future product program for which we
will supply products.
Our
company may not realize all of the revenue expected from our new and incremental
business backlog.
The
realization of incremental revenues from awarded business is inherently subject
to a number of risks and uncertainties, including the accuracy of customer
estimates relating to the number of vehicles to be produced in new and existing
product programs and the timing of such production. It is also
possible that our customers may choose to delay or cancel a product program for
which we have been awarded new business. Our revenues, operating
results and financial position could be adversely affected relative to our
current financial plans if we do not realize substantially all the revenue from
our new and incremental business backlog.
We
are under continuing pressure from our customers to reduce our
prices.
Annual
price reductions are a common practice in the automotive industry. The majority
of our products are sold under long-term contracts with prices scheduled at the
time the contracts are established. Certain of our contracts require us to
reduce our prices in subsequent years and most of our contracts allow us to
adjust prices for engineering changes. If we must accommodate a customer’s
demand for higher annual price reductions and are unable to offset the impact of
any such price reductions through continued technology improvements, cost
reductions and other productivity initiatives, our results of operations and
financial condition could be adversely affected.
Our business faces substantial competition.
The
automotive industry is highly competitive. Our competitors include the driveline
component manufacturing facilities controlled by certain existing original
equipment manufacturers (OEMs), as well as many other domestic and foreign
companies possessing the capability to produce some or all of the products we
supply. Some of our competitors are affiliated with OEMs and others
have economic advantages as compared to our business, such as patents, existing
underutilized capacity and lower wage and benefit costs. Technology,
design, quality, delivery and cost are the primary elements of competition in
our industry segment. As a result of these competitive pressures and other
industry trends, OEMs and suppliers are developing strategies to reduce
cost. These strategies include supply base consolidation and global
sourcing. Our business may be adversely affected by increased
competition from suppliers benefiting from OEM affiliate relationships or
financial and other resources that we do not have. Our business may
also be adversely affected if we do not sustain our ability to meet customer
requirements relative to technology, design, quality, delivery and
cost.
Our
company’s global operations are subject to risks and uncertainties.
International
operations are subject to certain risks inherent in conducting business outside
the U.S., such as changes in currency exchange rates, tax laws, price and
currency exchange controls, import restrictions, nationalization, expropriation
and other governmental action. Our global operations may also be
adversely affected by political events and domestic or international terrorist
events and hostilities. These uncertainties could have a material
adverse effect on the continuity of our business and our results of operations
and financial condition. As we continue to expand our business
globally, our success will depend, in part, on our ability to anticipate and
effectively manage these and other risks.
Our company faces rising costs for pension and other postretirement
benefit obligations.
We have
significant pension and other postretirement benefit obligations to certain of
our associates and retirees. Our ability to satisfy the funding requirements
associated with these obligations will depend on our cash flow from operations
and our ability to access credit and the capital markets. The funding
requirements of these benefit plans, and the related expense reflected in our
financial statements, are affected by several factors that are subject to an
inherent degree of uncertainty and volatility, including governmental
regulation. Key assumptions used to value these benefit obligations
and the cost of providing such benefits, funding requirements and expense
recognition include the discount rate, the expected long-term rate of return on
pension assets and the health care cost trend rate. We have also
assumed that GM will fulfill their obligation to share in the cost of providing
other postretirement benefits to certain retirees pursuant to our 1994 Asset
Purchase Agreement. If the actual trends in these factors are less
favorable than our assumptions, it could have an adverse affect on our results
of operations and financial condition.
We
may incur material losses and costs as a result of product liability and
warranty claims, litigation and other disputes and claims.
We are
exposed to warranty and product liability claims in the event that our products
fail to perform as expected, and we may be required to participate in a recall
of such products. Our largest customers have recently extended their
warranty protection for their vehicles. Other OEMs have also
similarly extended their warranty programs. This trend will put
additional pressure on the supply base to improve quality, reliability and
warrant performance. This trend may also result in higher cost
recovery claims by OEMs to suppliers whose products incur a higher rate of
warranty claims. Historically, we have experienced negligible
warranty charges from our customers due to our contractual arrangements and
the quality, warranty, reliability and durability performance of our
products. If our customers demand higher warranty-related cost
recoveries, or if our products fail to perform as expected, it could have a
material adverse impact on our results of operations or financial
condition.
We are
also involved in various legal proceedings incidental to our business. Although
we believe that none of these matters is likely to have a material adverse
effect on our results of operations or financial condition, there can be no
assurance as to the ultimate outcome of any such legal proceeding or any future
legal proceedings.
In light of current market and industry conditions, including the uncertainties
regarding our customers’ ability to continue as going concerns, and other
factors described in the accompanying audit report of our independent registered
public accounting firm, there is a risk that disputes, claims or other demands
may arise beyond what is ordinarily incidental to our business. This
includes disputes that may arise with lenders related to our continued
compliance with the covenants in the Revolving Credit Facility and Term Loan
agreements.
Our
business is subject to costs associated with environmental, health and safety
regulations.
Our
operations are subject to various federal, state, local and foreign laws and
regulations governing, among other things, emissions to air, discharge to waters
and the generation, handling, storage, transportation, treatment and disposal of
waste and other materials. We believe that our operations and
facilities have been and are being operated in compliance, in all material
respects, with such laws and regulations, many of which provide for substantial
fines and criminal sanctions for violations. The operation of our
manufacturing facilities entails risks in these areas, however, and there can be
no assurance that we will not incur material costs or liabilities. In
addition, potentially significant expenditures could be required in order to
comply with evolving environmental, health and safety laws, regulations or other
pertinent requirements that may be adopted or imposed in the future by
governmental authorities.
Our company’s ability to operate effectively could be impaired if we lose key
personnel.
Our
success depends, in part, on the efforts of our executive officers and other key
associates. In addition, our future success will depend on, among other factors,
our ability to continue to attract and retain qualified
personnel. The loss of the services of our executive officers or
other key associates, or the failure to attract or retain associates, could have
a material adverse effect on our results of operations and financial
condition.
None
The
following is a summary of our principal facilities:
Name
|
|
Sq. Feet
|
|
Type
of
Interest
|
Function
|
Detroit
Manufacturing Complex
Detroit,
MI
|
|
|
2,455,000 |
|
Owned
|
Rear
and front axles and steering linkages
|
Guanajuato
Manufacturing Complex
Guanajuato, Mexico
|
|
|
1,336,000
|
|
Owned
|
Rear
axles and driveshafts, front axles, front auxiliary driveshafts and
forging products
|
Three
Rivers Manufacturing Facility
Three
Rivers, MI
|
|
|
806,000
|
|
Owned
|
Rear
axles and driveshafts, front auxiliary driveshafts and universal
joints
|
Colfor
Manufacturing, Inc.
|
|
|
|
|
|
|
Malvern,
OH |
|
|
235,000 |
|
Owned |
Forged
products |
Minerva,
OH |
|
|
190,000
|
|
Owned |
Forged
products |
Salem,
OH |
|
|
175,000
|
|
Owned |
Forged
products |
Albion
Automotive |
|
|
|
|
|
|
Glasgow,
Scotland
|
|
|
464,000
|
|
Leased |
Front
and rear axles for medium and heavy-duty
Trucks
and buses
|
Lancashire, England |
|
|
135,000
|
|
Leased |
Crankshafts
and fabricated parts
|
Araucária
Manufacturing Facility
Araucária,
Brazil
|
|
|
345,000
|
|
Owned
|
Machining
of forged and cast products
|
Corporate
Headquarters
Detroit,
MI
|
|
|
252,000
|
|
Owned
|
Executive
and administrative offices
|
Changshu
Manufacturing Facility
Changshu,
China
|
|
|
191,000
|
|
Owned
|
Rear
axles
|
MSP
Industries
Oxford,
MI
|
|
|
125,000
|
|
Leased
|
Forged
products
|
Cheektowaga
Manufacturing Facility
Cheektowaga,
NY
|
|
|
116,000
|
|
Owned
|
Machining
of forged products
|
Technical
Center
Rochester
Hills, MI
|
|
|
109,000
|
|
Owned
|
R&D,
design engineering, metallurgy, testing and validation
|
DieTronik
Auburn
Hills, MI
|
|
|
76,000
|
|
Owned
|
Tool
& die manufacturer
|
Oxford
Forge
Oxford,
MI
|
|
|
60,000
|
|
Owned
|
Forged
products
|
AccuGear,
Inc.
Fort
Wayne, IN
|
|
|
49,000
|
|
Owned
|
Forged
and machined products
|
Detroit
South Campus
Detroit,
MI
|
|
|
40,000
|
|
Owned
|
Quality
engineering technical, process development and safety training
centers
|
AAM
Sona Manufacturing Facility
Pantnagar,
India
|
|
|
30,000
|
|
Owned
|
Rear
axles
|
European Headquarters
& Engineering Center
Bad
Homburg, Germany
|
|
|
24,000
|
|
Leased
|
European
headquarters and technical center
|
Pune
Business Office & Engineering Center
Pune,
India
|
|
|
18,000
|
|
Leased
|
Engineering,
information technologies and support services
|
Olawa
Manufacturing Facility
Olawa,
Poland
|
|
|
15,000
|
|
Owned
|
Transmission
differentials
|
See Item
7, “Management’s Discussion and Analysis – Disputes and Legal
Proceedings.”
Item 4. Submission of Matters to a Vote of Security
Holders
None
Executive
Officers of the Registrant
Name
__________
|
|
Age
|
|
Position
|
Richard
E. Dauch .………………….….
|
|
|
66
|
|
Co-Founder,
Chairman of the Board & Chief Executive Officer
|
David
C. Dauch ………………………...
|
|
|
44
|
|
President
& Chief Operating Officer
|
Yogendra
N. Rahangdale………….……
|
|
|
61
|
|
Vice
Chairman & Chief Technology Officer
|
John
J. Bellanti…………………….……
|
|
|
54
|
|
Executive
Vice President - Worldwide Operations
|
Michael
K. Simonte………………..…...
|
|
|
45
|
|
Group
Vice President - Finance & Chief Financial Officer
|
Mark
S. Barrett…………………………
|
|
|
48
|
|
Vice
President - Engineering & Product Development
|
David
A. Culton………………………..
|
|
|
43
|
|
Vice
President - Unibody Vehicle Business Unit
|
Michael
C. Flynn…………………..……
|
|
|
51
|
|
Vice
President - Global Procurement & Supply Chain
Management
|
Curt
S. Howell……………………..……
|
|
|
46
|
|
Vice
President - Full Frame Vehicle Business Unit
|
John
E. Jerge………………...………….
|
|
|
47
|
|
Vice
President - Driveshaft & Halfshaft Business Unit
|
Patrick
S. Lancaster……………….……
|
|
|
61
|
|
Vice
President - Chief Administrative Officer &
Secretary
|
Allan
R. Monich ………………….……
|
|
|
55
|
|
Vice
President - Quality Assurance & Customer
Satisfaction
|
Steven
J. Proctor…………………….….
|
|
|
52
|
|
President
- AAM Asia, Vice President - AAM Corporate
|
Alberto
L. Satine…………………..……
|
|
|
52
|
|
Vice
President - Strategic & Business Development
|
Kevin
M. Smith………………………...
|
|
|
47
|
|
Vice
President - Mexico Operations
|
John
S. Sofia………………………..…..
|
|
|
49
|
|
Vice
President - Commercial Vehicle Business Unit
|
Norman
Willemse………………….…..
|
|
|
52
|
|
Vice
President - Global Metal Formed Product Business
Unit
|
Richard E. Dauch, age 66, is
Co-Founder, Chairman of the Board & Chief Executive Officer of AAM, and is
also Chairman of the Executive Committee of the Board of Directors. He has been
Chief Executive Officer and a member of the Board of Directors since the Company
began operations in March 1994. In October 1997, he was named Chairman of the
Board of Directors. He was also President of AAM from March 1994 through
December 2000. Prior to March 1994, he spent 12 years at the Chrysler
Corporation, where he established the just-in-time materials management system
and the three-shift manufacturing vehicle assembly process. He is a retired
officer from the Chrysler Corporation. Mr. Dauch’s last position at Chrysler, in
1991, was Executive Vice President of Worldwide Manufacturing. Mr.
Dauch also served as Group Vice President of Volkswagen of America, where he
established the manufacturing facilities and organization for the successful
launch of the first major automotive transplant in the United States. Mr. Dauch
has more than 44 years of experience in the automotive industry. Mr.
Dauch was named the 1996 Worldwide Automotive Industry Leader of the Year
by the Automotive Hall of Fame, the 1997 Manufacturer of the Year by the
Michigan Manufacturers’ Association, and the 1999 Michiganian of the Year by
The Detroit
News. In 2003, he received the Harvard Business School of
Michigan Business Statesman Award, the Ernst & Young Entrepreneur of the
Year Award, and the Northwood University Outstanding Business Leader Award. In
2005, he received the CEO Legends Award from Automation Alley, and in 2006, he
received the Shien-Ming Wu Foundation Manufacturing Leadership
Award. Mr. Dauch also served as Chairman of the National Association
of Manufacturers (N.A.M.), and currently serves on the Board of Directors of
that organization. He has lectured extensively on the subject of manufacturing
and authored the book, Passion
for Manufacturing, which is distributed in colleges and universities
globally and in several languages. Richard E. Dauch is the father of
David C. Dauch.
David C. Dauch, age 44, has
been President and Chief Operating Officer since June 2008. Prior to
that, he served as Executive Vice President & COO (since December 2007);
Executive Vice President – Commercial & Strategic Development (since January
2005); Senior Vice President, Commercial (since May 2004); Senior Vice
President, Sales, Marketing & Driveline Division (since September 2003);
Vice President, Manufacturing – Driveline Division (since January 2001); Vice
President, Sales and Marketing (since 1998) and Director of Sales, GM Full-Size
Truck Programs (since May 1996). Mr. Dauch joined our Company in July
1995 as Manager, Sales Administration. Prior to joining our Company,
Mr. Dauch held various positions at Collins & Aikman Products Company,
including Sales Manager. David C. Dauch is the son of Richard E.
Dauch.
Yogendra (Yogen) N. Rahangdale,
age 61, has been Vice Chairman & Chief Technology Officer since March
2008. Prior to that, he served as Vice Chairman, a non-Board position
(since December 2007); President & Chief Operating Officer (since October
2005); Executive Vice President - Operations & Planning (since May 2004);
Executive Vice President & Chief Technology Officer (since September 2003);
Group Vice President & Chief Technology Officer (since January 2001); Vice
President, Manufacturing and Procurement Services (since March 2000); Vice
President, Manufacturing Services (since April 1999); Executive Director,
Manufacturing Services (since March 1998) and Director, Corporate Manufacturing
Planning (since joining our Company in August 1995). Prior to joining
our Company, Mr. Rahangdale spent 12 years with Chrysler Corporation in a
variety of positions including Manager, Paint & Energy
Management.
John J. Bellanti, age 54, has
been Executive Vice President – Worldwide Operations since October
2008. Prior to that, he served as Group Vice President –
Manufacturing Services, Capital Planning & Cost Estimating (since December
2007); Vice President – Manufacturing Services, Capital Planning & Cost
Estimating (since July 2006); Vice President - Engineering & Chief
Technology Officer (since May 2004); Vice President, Engineering & Product
Development (since September 2003); Executive Director, Manufacturing Services
(since March 2000); Director, Manufacturing Engineering (since June 1998);
Director Advanced Programs (since May 1996) and Plant Manager, Detroit Forge
Plant (since joining our Company in March 1994). Prior to joining our
Company, Mr. Bellanti, worked 22 years at General Motors in various
manufacturing and engineering positions, most recently serving as Production
Manager. Mr. Bellanti was on the Board of Directors for the North
American Forging Industry Association from 1999 through 2003, serving as
President of that Association in 2002.
Michael K. Simonte, age 45,
has been Group Vice President – Finance & Chief Financial Officer since
December 2007. Simonte previously served as Vice President – Finance & Chief
Financial Officer (since January 2006); Vice President & Treasurer (since
May 2004); and Treasurer (since September 2002). Simonte joined AAM in December
1998 as Director, Corporate Finance. In that role, he coordinated all of the
financial accounting, planning and reporting activities of the company until he
was appointed as Treasurer in September 2002. Prior to joining our
Company, Mr. Simonte served as Senior Manager at the Detroit office of Ernst
& Young LLP. Mr. Simonte is a certified public
accountant.
Mark Barrett, age 48, has been
Vice President – Engineering & Product Development since October 2008.
Prior to that, he served as Executive Director, Engineering & Product
Development (since January 2008); Executive Director, Axle & Drivetrain
(since November 2006); Executive Director, Powertrain, Driveshaft and Halfshaft
Engineering (since January 2006); Executive Director, Released and Domestic
Programs (since January 2004); Director, Mid Size Axle Programs (since December
1998) and Staff Project Engineer (since joining our Company in March
1994). Prior to joining our Company, Mr. Barrett served at General Motors
for 9 years in a variety of manufacturing
and engineering positions.
David Culton, age 43, has been
Vice President – Unibody Vehicle Business Unit since October 2008. Prior
to that, he served as Controller (since April 2007); Executive Director, Sales
(since July 2006); Director, Commercial Analysis (since August 2004);
Director, Finance – Operations (Since June 2003); Finance Manager (since August
1999); and Assistant Finance Manager (since joining our Company in September
1998). Prior to joining our Company, Mr. Culton served at Chrysler
Corporation for 10 years in a variety of management, finance, engineering and
manufacturing positions.
Michael C. Flynn, age 51, has
been Vice President – Global Procurement & Supply Chain Management since
December 2007. Prior to that, he served as Vice President - Procurement (since
November 2005); Executive Director, Sales (since June 2004); Director, Sales
(since August 2002); Manager, Manufacturing (since June 2001); Director, Direct
Material Purchasing (since February 1998); Manager, Released Programs (since
July 1997); and Platform Manager (since July 1996) and Purchasing Agent (since
joining our Company in March 1994). Prior to joining our Company, Mr. Flynn
served at General Motors for 11 years in a variety of manufacturing, purchasing
and engineering positions.
Curt S. Howell, age 46, has
been Vice President – Full Frame Vehicle Business Unit since October
2008. Prior to that, he served as Vice President – Global Driveline
Operations (since December 2007); General Manager, International Operations
(since June 2007); General Manager, Asia (since October 2005); General Manager,
Latin/South America Driveline Operations (since January 2004); Executive
Director, Cost Estimating (since January 2003); Executive Director, Worldwide
Sales (since January 2001); Managing Director, AAM De Mexico (since January
1998); Director, Worldwide Programs (since joining our Company in April 1994).
Prior to joining our Company, Mr. Howell served at Chrysler Corporation for 7
years in a variety of engineering, sales and service positions.
John E. Jerge, age 47, has
been Vice President – Driveshaft & Halfshaft Business Unit since October
2008. Prior to that, he served as Vice President - Human Resources
(since September 2004); Executive Director, Labor Relations (since April 2004);
Director, Labor Relations (since January 2003); Plant Manager, Detroit Gear
& Axle Plant (since March 2000); Plant Manager, Buffalo Gear Axle &
Linkage (since November 1997); Manufacturing Manager, Buffalo Gear Axle &
Linkage (since March 1996); Area manager of Axles and Area Manager of Linkage
(since joining our Company in March 1994). Prior to joining our
Company, Mr. Jerge served at Chrysler Corporation for 10 years in a variety of
manufacturing, engineering and plant management positions.
Patrick S. Lancaster, age 61,
has been Vice President, Chief Administrative Officer & Secretary since
September 2003. Prior to that, he served as Group Vice President,
Chief Administrative Officer & Secretary (since January 2001); Vice
President & Secretary (since March 2000); Vice President, General Counsel
& Secretary (since November 1997) and General Counsel & Secretary (since
June 1994). Mr. Lancaster is a member of the State Bar of
Michigan.
Allan R. Monich, age 55, has
been Vice President – Quality Assurance & Customer Satisfaction since July
2006. Prior to that, he served as Vice President - Program Management &
Capital Planning (since October 2005); Vice President – Program Management &
Launch (since May 2004); Vice President, Manufacturing Forging Division (since
October 2001); Vice President, Human Resources (since 1998); Vice President,
Personnel (since November 1997) and Plant Manager for the Buffalo Gear &
Axle Plant in Buffalo, NY since the formation of our Company in March
1994. Prior to joining our Company in March 1994, he worked for
General Motors for 22 years in the areas of manufacturing, quality assurance,
sales and engineering, including four years as a Plant Manager.
Steven J. Proctor, age 52, has been President – AAM Asia & Vice
President – AAM Corporate since October 2008. Prior to that, he
served as Vice President - Sales & Marketing (since June 2004); Executive
Director, Driveline Sales & Marketing (since September 2003); President and
Chief Operating Officer of AAM do Brasil (since September 1999); Director,
GMT-360, I-10/GMT-355 (since December 1998); Director, Worldwide Programs (since
February 1998); Director, Strategic Planning (since July 1996) and Director,
General Motors Programs (since joining our Company in March
1994). Prior to joining our Company, Mr. Proctor worked for General
Motors for 20 years in the areas of product and industrial engineering,
production, material management and sales.
Alberto L. Satine, age 52, has
been Vice President – Strategic & Business Development since November 2005.
Prior to that, he served as Vice President - Procurement (since January 2005);
Executive Director, Global Procurement Direct Materials (since January 2004);
General Manager, Latin American Driveline Sales and Operations (since August
2003) and General Manager of International Operations (since joining our Company
in May 2001). Prior to joining our Company, Mr. Satine held several
management positions at Dana Corporation, including the position of President of
Dana’s Andean Operations in South America from 1997 to 2000 and General Manager
of the Spicer Transmission Division in Toledo, Ohio from 1994 to
1997.
Kevin M. Smith, age 47, has
been Vice President – Mexico Operations since December 2007. Prior to that, he
served as Plant Manager, Guanajuato Gear & Axle (since February 2007);
Executive Director, Manufacturing Engineering (since July 2006); Executive
Director, Axle Engineering (since January 2006); Director, GMT 900 Program
(since October 2001); Director, Manufacturing Engineering (since June 2001);
Plant Manager, Buffalo Gear, Axle & Linkage (since March 2000); Plant
Manager, Three Rivers (since February 1998); Manufacturing Manager, Detroit Gear
& Axle Plant (since February 1996) and Manufacturing Engineering Manager,
Buffalo Gear, Axle & Linkage (since joining our Company in March
1994). Prior to joining our Company, Mr. Smith served at Chrysler
Corporation for 10 years in a variety of manufacturing and engineering
positions.
John S. Sofia, age 49, has
been Vice President – Commercial Vehicle Business Unit since March
2008. Prior to that, he served as Vice President – Product
Engineering, Commercial Vehicle Operations & Chief Technology Officer (since
December 2007); Vice President – Engineering & Product Development (since
July 2006); Vice President - Quality Assurance & Customer Satisfaction
(since October 2004); Director, Advanced Quality Planning (since August 2002);
Plant Manager, Detroit Forge (since April 2001); Director, Product Engineering
(since June 2000); Manager of the Current Production & Process Engineering
Group (since September 1997) and Engineering Manager (since joining our Company
in May 1994). Prior to joining our Company, Mr. Sofia served at
Chrysler Corporation for 10 years in a variety of manufacturing and engineering
positions.
Norman Willemse, age 52, has
been Vice President – Global Metal Formed Product Business Unit since October
2008. Prior to that, he served as Vice President – Global Metal
Formed Product Operations (since December 2007); General Manager – Metal Formed
Products Division (since July 2006) and Managing Director – Albion Automotive
(since joining our Company in August 2001). Prior to joining our Company, Mr.
Willemse served at ATSAS for 7 years as Executive Director Engineering &
Commercial and John Deere for over 17 years in various engineering positions of
increasing responsibility. Mr. Willemse is a professional certified mechanical
engineer.
___________________________________________________________________________________________________________________________________________
___________________________________________________________________
Part
II________________________________________________________________
Item 5. Market for Registrant’s Common Equity, Related
Stockholder Matters and Issuer Purchases of Equity
Securities
Market
Information
Our common stock, par value $0.01 per
share, is listed for trading on the New York Stock Exchange (NYSE) under the
symbol “AXL.”
On February 27, 2009, we were
notified by the NYSE that we have fallen below their continued listing
standard related to our total market capitalization and stockholders’ equity.
The NYSE requires that the average market capitalization of a listed company be
not less than $75 million over a consecutive 30 trading-day period and that
stockholders’ equity be not less than $75 million.
We intend to submit a plan to the NYSE,
within the required 45 day period, to demonstrate our ability to achieve
compliance with the continued listing standards within the allotted
18 month cure period.
Stockholders
and High and Low Sales Prices
2008
|
|
1st
Quarter
|
|
|
2nd
Quarter
|
|
|
3rd
Quarter
|
|
|
4th
Quarter
|
|
|
Full
Year
|
|
High
|
|
$ |
23.08 |
|
|
$ |
22.75 |
|
|
$ |
8.74 |
|
|
$ |
5.38 |
|
|
$ |
23.08 |
|
Low
|
|
$ |
16.22 |
|
|
$ |
7.99 |
|
|
$ |
4.86 |
|
|
$ |
1.03 |
|
|
$ |
1.03 |
|
2007
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High
|
|
$ |
28.16 |
|
|
$ |
30.01 |
|
|
$ |
30.59 |
|
|
$ |
27.91 |
|
|
$ |
30.59 |
|
Low
|
|
$ |
17.38 |
|
|
$ |
26.76 |
|
|
$ |
21.55 |
|
|
$ |
18.62 |
|
|
$ |
17.38 |
|
Prices are the quarterly high and low
closing sales prices for our common stock as reported by the New York Stock
Exchange. We had approximately 411 stockholders of record as of
March 10, 2009.
Dividends
We declared and paid quarterly cash
dividends of $0.02 per share in the last two quarters of 2008, and $0.15 per
share in the first two quarters of 2008 and both the 2007 and 2006 fiscal
years. We paid $18.3 million, $31.8 million and $31.0 million to
stockholders of record under the quarterly cash dividend program during 2008,
2007 and 2006, respectively. Our Revolving Credit Facility, which was
amended on November 7, 2008, imposes limitations on our ability to declare or
pay dividends. On January 29, 2009 our Board of Directors
decided to suspend the quarterly cash dividend effective in the first quarter of
2009.
Issuer
Purchases of Equity Securities
In the
fourth quarter of 2008, the Company withheld and repurchased shares to pay taxes
due upon the vesting of certain individuals’ restricted stock
grants. The following table provides information about our
equity security purchases during the quarter ended December 31,
2008:
Period
|
|
Total
Number of Shares (Or Units) Purchased
|
|
|
Average
Price Paid per Share (or Unit)
|
|
|
Total
Number of Shares (or Units) Purchased as Part of Publicly Announced Plans
or Programs
|
|
|
Maximum
Number (or Approximate Dollar Value) of Shares (or Units) that May Yet Be
Purchased Under the Plans or Programs
|
|
October
2008
|
|
|
5,092 |
|
|
$ |
5.38 |
|
|
|
- |
|
|
|
- |
|
November
2008
|
|
|
534 |
|
|
$ |
3.59 |
|
|
|
- |
|
|
|
- |
|
December
2008
|
|
|
7,471 |
|
|
$ |
2.33 |
|
|
|
- |
|
|
|
- |
|
Securities
Authorized for Issuance under Equity Compensation Plans
The
information regarding our securities authorized for issuance under equity
compensation plans is incorporated by reference from our Proxy
Statement.
Item 6. Selected Financial Data
FIVE
YEAR FINANCIAL SUMMARY
Year
Ended December 31,
(in
millions, except per share data)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
Statement
of operations data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
sales
|
|
$ |
2,109.2 |
|
|
$ |
3,248.2 |
|
|
$ |
3,191.7 |
|
|
$ |
3,387.3 |
|
|
$ |
3,599.6 |
|
Gross
profit (loss)
|
|
|
(865.2 |
) |
|
|
278.4 |
* |
|
|
(129.4 |
)* |
|
|
305.0 |
* |
|
|
478.4 |
* |
Selling,
general and
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
administrative
expenses
|
|
|
185.4 |
|
|
|
202.8 |
|
|
|
197.4 |
|
|
|
199.6 |
|
|
|
189.7 |
|
Operating
income (loss)
|
|
|
(1,050.6 |
) |
|
|
75.6 |
* |
|
|
(326.8 |
)* |
|
|
105.4 |
* |
|
|
288.7 |
* |
Net
interest expense
|
|
|
(62.4 |
) |
|
|
(52.3 |
) |
|
|
(38.8 |
) |
|
|
(27.2 |
) |
|
|
(25.5 |
) |
Net
income (loss)
|
|
|
(1,224.3 |
)(a) |
|
|
37.0 |
*(a)(b) |
|
|
(223.0 |
)*(a)(b) |
|
|
56.2 |
* |
|
|
161.9 |
*(b) |
Diluted
earnings (loss) per share
|
|
$ |
(23.73 |
) |
|
$ |
0.70 |
* |
|
$ |
(4.43 |
)* |
|
$ |
1.10 |
* |
|
$ |
3.02 |
* |
Diluted
shares outstanding
|
|
|
51.6 |
|
|
|
52.7 |
|
|
|
50.4 |
|
|
|
51.1 |
|
|
|
53.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance
sheet data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
and cash equivalents
|
|
$ |
198.8 |
|
|
$ |
343.6 |
|
|
$ |
13.5 |
|
|
$ |
3.7 |
|
|
$ |
14.4 |
|
Total
assets
|
|
|
2,247.8 |
|
|
|
3,135.9 |
* |
|
|
2,793.6 |
* |
|
|
2,948.7 |
* |
|
|
2,788.9 |
* |
Total
long-term debt
|
|
|
1,139.9 |
|
|
|
858.1 |
|
|
|
672.2 |
|
|
|
489.2 |
|
|
|
448.0 |
|
Stockholders’
equity (deficit)
|
|
|
(435.7 |
) |
|
|
899.4 |
* |
|
|
822.5 |
* |
|
|
1,003.9 |
* |
|
|
964.4 |
* |
Dividends
declared per share
|
|
$ |
0.34 |
|
|
$ |
0.60 |
|
|
$ |
0.60 |
|
|
$ |
0.60 |
|
|
$ |
0.45 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Statement
of cash flows data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
provided by (used in) operating
activities
|
|
$ |
(163.1 |
) |
|
$ |
367.9 |
|
|
$ |
185.7 |
|
|
$ |
280.4 |
|
|
$ |
453.2 |
|
Cash
used in investing activities
|
|
|
(231.7 |
) |
|
|
(186.5 |
) |
|
|
(323.6 |
) |
|
|
(305.7 |
) |
|
|
(240.2 |
) |
Cash
provided by (used in)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
financing
activities
|
|
|
254.5 |
|
|
|
148.3 |
|
|
|
147.3 |
|
|
|
14.8 |
|
|
|
(211.3 |
) |
Dividends
paid
|
|
|
(18.3 |
) |
|
|
(31.8 |
) |
|
|
(31.0 |
) |
|
|
(30.4 |
) |
|
|
(23.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other
data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation
and amortization
|
|
$ |
199.5 |
|
|
$ |
229.4 |
|
|
$ |
206.0 |
|
|
$ |
185.1 |
|
|
$ |
171.1 |
|
Capital
expenditures
|
|
|
140.2 |
|
|
|
186.5 |
|
|
|
286.6 |
|
|
|
305.7 |
|
|
|
240.2 |
|
Purchase
buyout of leased equipment
|
|
|
- |
|
|
|
- |
|
|
|
71.8 |
|
|
|
- |
|
|
|
- |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a)
|
Includes
special charges, asset impairments, and other non-recurring costs of
$985.4 million in 2008, $58.7 million in 2007 and $248.2 million in 2006,
net of tax, primarily related to restructuring
actions.
|
(b)
|
Includes
charges of $3.5 million in 2007, $1.8 million in 2006 and $15.9 million in
2004, net of tax, related to debt refinancing and redemption
costs.
|
* |
These
balances have been adjusted to reflect the cumulative change in accounting
described in Note 1 of Item 8 – "Financial Statements and
Supplementary Data." |
Item 7. Management’s Discussion and Analysis of
Financial Condition and Results of Operations
OVERVIEW
American
Axle & Manufacturing Holdings, Inc. (Holdings) and its subsidiaries
(collectively, we, our, us or AAM) is a Tier I supplier to the automotive
industry. We manufacture, engineer, design and validate driveline and
drivetrain systems and related components and chassis modules for light trucks,
sport utility vehicles (SUVs), passenger cars, crossover vehicles, and
commercial vehicles. Driveline and drivetrain systems include
components that transfer power from the transmission and deliver it to the drive
wheels. Our driveline, drivetrain and related products include axles,
chassis modules, driveshafts, power transfer units, transfer cases, chassis and
steering components, driving heads, crankshafts, transmission parts and
metal-formed products.
We are
the principal supplier of driveline components to General Motors Corporation
(GM) for its rear-wheel drive (RWD) light trucks and SUVs manufactured in North
America, supplying substantially all of GM’s rear axle and front four-wheel
drive and all-wheel drive (4WD/AWD) axle requirements for these vehicle
platforms. Sales to GM were approximately 74% of our total net sales
in 2008, 78% in 2007 and 76% in 2006.
We are
the sole-source supplier to GM for certain axles and other driveline products
for the life of each GM vehicle program covered by a Lifetime Program Contract
(LPC). Substantially all of our sales to GM are made pursuant to the
LPCs. The LPCs have terms equal to the lives of the relevant vehicle
programs or their respective derivatives, which typically run 6 to 10 years, and
require us to remain competitive with respect to technology, design and
quality. We have been successful in competing, and we will continue
to compete, for future GM business upon the expiration of the LPCs.
We are
also the principal supplier of driveline system products for the Chrysler
Group’s heavy-duty Dodge Ram full-size pickup trucks (Dodge Ram program) and its
derivatives. Sales to Chrysler LLC (Chrysler) were 10% of our total
net sales in 2008, 12% in 2007 and 14% in 2006.
In
addition to GM and Chrysler, we supply driveline systems and other related
components to PACCAR Inc., Ford Motor Company (Ford), Harley-Davidson and other
original equipment manufacturers (OEMs) and Tier I supplier companies such as
The Timken Company, Hino Motors Ltd. and Jatco Ltd. Our net sales to
customers other than GM and Chrysler were 16% of our total sales in 2008 as
compared to 10% in 2007 and 2006.
In the
second quarter of 2008, we resolved an 87 day strike called by the International
United Automobile, Aerospace and Agricultural Implement Workers of America (UAW)
at our original U.S. locations in Michigan and New York. As part of
the resolution of the strike, UAW represented associates ratified new national
and local agreements. The new labor agreements for these locations
substantially improved our operating flexibility and U.S. labor cost structure
from the previous agreements. In addition, we continued our ongoing
restructuring efforts in 2008 in order to realign and resize our production
capacity and cost structure to meet current and projected operational and market
demands. As a result of these new labor agreements and restructuring
actions, we incurred significant special charges and nonrecurring operating
costs during 2008. The details of our new labor agreements, impact of
the strike called by the International UAW and the impact of significant special
charges and nonrecurring operating costs are explained in the section entitled
“RESULTS OF OPERATIONS.”
Our
largest customers continue to adapt to current market conditions, including
historically low U.S. industry production volumes and rapid shifts in consumer
preferences. During the second half of 2008, GM announced and
accelerated plans to significantly reduce production capacity for several of
AAM’s major light truck product programs in response to the market changes
described below. In the
fourth quarter of 2008, both GM and Chrysler secured government financing
commitments under the Troubled Asset Relief Program (TARP); however, both have
since made requests for additional government financing commitments to continue
operations through 2009, which commitments have not yet been
provided. Although each company has achieved progress on critical
capacity rationalization objectives and other important restructuring
initiatives, it is uncertain whether the government will continue to provide
necessary financial support, or whether the companies will be able to secure
sufficient alternate sources of funding to continue as a going concern if the
government does not provide sufficient financing in the future. In
addition, the terms of the government financing commitments provided to GM and
Chrysler include certain milestones, which if not met by these companies by
March 31, 2009, entitle the government to accelerate repayment of the
loans. If GM or Chrysler were not able to continue their operations,
many suppliers, including AAM, could suffer unfavorable
consequences. These unfavorable consequences could include payment
delays, inability to collect trade and other accounts receivable, price
reductions, production volume declines or the failure to honor contractual
commitments, including sourcing decisions and financial obligations.
We have
made significant adjustments to our business plan, global manufacturing
footprint and cost structure to adapt to lower industry production volumes,
improve our liquidity position and diversify our customer base and revenue
concentrations.
·
|
As
a result of an expanded product development focus that now includes highly
engineered AWD and RWD applications for passenger cars, crossover vehicles
and commercial vehicles, we have increased our total global served market
by approximately 30%.
|
·
|
We
are reducing our domestic production capacity by approximately 70%, while
at the same time increasing global installed capacity by
150%.
|
·
|
In
2008, we negotiated new hourly labor agreements with the International
Association of Machinists (IAM) and International UAW at the original U.S.
locations. Pursuant to these new labor agreements, we are
converting the former fixed legacy labor cost structure of these
facilities to a highly flexible, competitive and variable cost
structure.
|
·
|
In
connection with hourly and salaried attrition programs administered in
2008, AAM reduced its global hourly and salaried workforce by more than
25% in 2008.
|
·
|
We
have also significantly reduced our inventories, amended our Revolving
Credit Facility and suspended our quarterly cash dividend program in
2009. The amendment of our Revolving Credit Facility in the
fourth quarter of 2008 extended the maturity of a portion of the facility
through 2011 and provides AAM with additional financial covenant
flexibility.
|
AAM will continue to evaluate our customers’
compliance with the provisions of the TARP, market conditions and our
underutilized U.S. capacity and may take further restructuring actions. These
potential future actions could result in additional special charges, including
additional asset impairments and further workforce reductions.
INDUSTRY TRENDS AND
COMPETITION
There are a number of significant trends affecting the highly competitive
automotive industry. Most notably, the automotive industry went from
experiencing a moderate, cyclical decline heading into 2008 to suffering a
severe downturn highlighted by an unprecedented drop in industry volumes by the
end of 2008. The industry was significantly affected by deteriorating
global economic conditions, unstable credit markets, sharply declining consumer
confidence and volatile fuel prices. These factors have weakened the
financial strength of many of the OEMs and suppliers, many of which were
experiencing financial distress prior to 2008. Although the
deterioration of the economy and credit markets has impacted the U.S. most
significantly, this dynamic is global in nature and is affecting the worldwide
automotive industry. Along with the general economic decline, the
industry continues to experience declining U.S. production volumes, reduced U.S.
domestic OEM market share, intense global competition, volatile fuel, steel,
metallic and other commodity prices and significant pricing
pressures. As a result, OEMs and suppliers are aggressively
developing strategies to reduce costs, which include a massive restructuring of
U.S. operations, shifting production to low cost regions and sourcing on a
global basis. At the same time, the industry is focused on investing
in future products that will incorporate the latest technology, meet customer
demand and comply with government regulations.
FINANCIAL DISTRESS OF U.S. DOMESTIC AUTOMOTIVE INDUSTRY The collapse of
the U.S. housing market, the global financial crisis, rising unemployment and
the lowest consumer confidence level in a quarter century have all contributed
to the fragile financial state of the U.S. domestic OEMs. Excess
installed capacity, fluctuating fuel prices, volatile steel, metallic and other
commodity prices, higher energy costs and high fixed cost structures have
exacerbated the financial pressure on the industry. Uncertain
industry conditions and the recent tightening of the credit markets has greatly
reduced the ability for companies to obtain additional, essential
financing. Over the past few years several key suppliers have filed
for bankruptcy protection. In the fourth quarter of 2008, GM and
Chrysler secured federally funded financing in order to meet their working
capital needs; however, both have since made requests for additional government
financing commitments to continue operating through 2009, which commitments have
not yet been provided. As a result of these pressures, the U.S.
domestic OEMs and their suppliers, including AAM, have undertaken wide-scale
domestic capacity reduction initiatives, workforce reductions and other
restructuring actions to reduce costs.
DECLINING U.S.
AUTOMOTIVE PRODUCTION LEVELS As a result of the
deteriorating global economic conditions, restrictive credit markets and
declining consumer confidence, U.S. automotive production has decreased
dramatically in 2008. The Seasonally Adjusted Annual Rate (SAAR) of
sales in the U.S. dropped from a recent annual level of approximately 16 to 17
million units to approximately 10 million units at the end of December 2008 –
the lowest U.S. domestic auto industry selling rate in more than a
decade. Reduced U.S. automotive production levels is intensifying the
challenges the industry faces with regard to excess installed capacity, high
fixed cost structures and limited access to capital markets. With the
uncertain economic conditions and the cyclical nature of the industry, we expect
production levels to remain near recent historically low levels until general
economic conditions and consumer credit markets significantly
improve. In recent years, we have taken numerous restructuring
actions and increased the variability of our U.S. labor cost structure, which
better position us to manage through such adverse conditions.
CHANGE IN CONSUMER DEMAND AND PRODUCT MIX SHIFT In the U.S.,
consumer demand for full-frame light trucks and SUV-type vehicles continues to
shift to smaller AWD passenger cars and crossover vehicles with smaller
displacement engines and higher fuel economy. Fluctuating crude oil
prices caused unpredictable gas prices in the U.S. throughout 2008, as the
national average peaked to $4.11 per gallon in July, and back down to $1.50 by
early December. This spurred a major and sudden shift in market
demand to passenger cars and crossover vehicles, away from pickup trucks and
SUVs. A significant portion of our current revenue stream is tied to
full-size pickup trucks and SUVs. As demand has softened for these
products, our current revenue streams have been impacted. We are
responding to the change in vehicle mix in the North American market with
ongoing research and development (R&D) efforts. These efforts
have led to new business awards for products that support AWD and RWD passenger
cars and crossover vehicles and position us to compete as this product mix shift
continues. Approximately 60% of AAM’s new and incremental business
backlog totaling $1.4 billion relates to AAM’s newest all-wheel-drive (AWD)
systems for passenger cars and crossover vehicles.
GLOBAL AUTOMOTIVE
PRODUCTION The trend
toward the globalization of automotive production continues to intensify in
regions such as Asia (particularly China, India, South Korea and Thailand),
Eastern Europe and South America. Although the growth rate has
recently slowed in these markets, automotive production in these regions is
expected to continue to grow while production in the traditional automotive
production centers such as North America, Western Europe and Japan
stagnates. We began construction of new facilities in India and
Thailand in 2008 and we continued to expand our existing facilities in Mexico
and Brazil. We also have offices in India, China, South Korea, and
Brazil to support these developing markets. We expect our business
activity in these markets to increase significantly over the next several
years.
DECLINING U.S. DOMESTIC OEM
MARKET SHARE
Intense competition from offshore and
transplant OEMs has resulted in the decline of U.S. market share for U.S.
domestic OEMs and contributed to a decrease in their domestic vehicle production
levels by 25% in 2008 as compared to 2007. Since approximately 84% of
our 2008 revenue derived from net sales to GM and Chrysler, this continuing
trend is significant for us. We continue to aggressively pursue
business with other OEMs and 25% of our new
business backlog is related to customers other than GM and
Chrysler.
PRICE
PRESSURE Year-over-year
price reductions are a common competitive practice in the automotive
industry. As OEMs continue to restructure and pursue cost cutting
initiatives, we anticipate increased pressure to reduce the cost of our own
operations. The majority of our products are sold under long-term
contracts with prices scheduled at the time the contracts are
established. Most of our contracts allow us to adjust prices for
engineering changes and certain of our contracts require us to reduce our prices
in subsequent years. We do not believe that the price reductions we
have committed to our customers will have a material adverse impact on our
future operating results because we intend to offset such price reductions
through continued cost reductions, efficiency improvements and other
productivity initiatives.
STEEL AND OTHER METALLIC
COMMODITIES
Worldwide commodity market conditions
have resulted in volatile steel and other metallic material
prices. We are taking action to mitigate the impact of this trend
through commercial agreements with our customers, strategic sourcing
arrangements with suppliers and technology advancements that result in using
less metallic content or less expensive metallic content in the manufacturing of
our products. The majority of our sales contracts with our largest
customers provide price adjustment provisions for metal market price
fluctuations. We do not have metal market price provisions with all
of our customers for all of the parts that we sell. We also have
agreed to share in the risk of metal market price fluctuations in certain
customer contracts. As a result, we may experience higher net costs
for raw materials. These cost increases would come in the form of
metal market adjustments and base price increases. We have contracts
with our steel suppliers that ensure continuity of supply. We also
have validations and testing capabilities that enable us to strategically
utilize steel sources on a global basis.
INCREASING DEMAND FOR
ALTERNATIVE ENERGY SOURCES AND ELECTRONIC INTEGRATION With a rapid
shift towards aggressive, environmentally focused legislation in the U.S., we
have observed an increased demand for technologies designed to help reduce
emissions, increase fuel economy and minimize the environmental impact of
vehicles. As a result, suppliers are competing intensely to develop
and market new and alternative technologies, such as electric vehicles, hybrid
vehicles, fuel cells, and diesel engines to improve fuel economy and
emissions.
The
electronic content of vehicles continues to expand, largely driven by consumer
demand for greater vehicle performance, functionality, and affordable
convenience options. This demand is a result of increased
communication abilities in vehicles as well as increasingly stringent regulatory
standards for energy efficiency, emissions reduction and increased
safety. As electronics continue to become more reliable and
affordable, we expect this trend to continue. The increased use of
electronics provides greater flexibility in vehicles and enables the OEMs to
better control vehicle stability, fuel efficiency, and safety while improving
the overall driving experience. Suppliers with enhanced capability in
electronic integration have greater sourcing opportunities with OEMs and may be
able to obtain more favorable pricing for these products.
We are
continuing to invest in the development of advanced products focused on fuel
economy, mass reductions, vehicle safety and performance leveraging electronics
and technology. We have increased our focus on alternative energy and
electronics by investing in product development that is consistent with market
demand.
IMPACT AND RESOLUTION OF THE STRIKE
CALLED BY THE INTERNATIONAL UAW On February 25, 2008, the
four-year master labor agreement between AAM and the UAW that
covered approximately 3,650 associates at our original five facilities in
Michigan and New York expired. The International UAW called a strike
at these facilities upon expiration of this agreement. On May 23, 2008, UAW
represented associates at these locations ratified the national and local
labor agreements. The strike had a significant adverse impact on the results of
operations for the first six months of 2008, as shown below (in millions):
|
|
|
|
Loss
of Net Sales
|
|
$
|
414.0
|
|
Increase
in Gross Loss
|
|
|
129.4
|
|
Increase
in Net Loss
|
|
|
132.5
|
|
The new
labor agreements:
·
|
established
a new wage and benefit package for eligible current and newly hired UAW
represented associates;
|
·
|
included
a voluntary Special Separation Program (SSP) for all UAW represented
associates at our original U.S. locations, which offered a range of
retirement and buyout incentives for eligible
associates;
|
·
|
created
an involuntary Buydown Program (BDP) for associates that did not
participate in the SSP. Under the BDP, three annual lump-sum
payments are made to associates in connection with, among other things, a
base wage decrease. Total buydown payments are estimated to
average approximately $91,000 per associate and do not exceed $105,000 per
associate;
|
·
|
set
a limit on Supplemental Unemployment Benefits (SUB) to be paid, thereby
terminating SUB after the limit of $18.0 million is
reached;
|
·
|
included
the closure of our Buffalo Gear, Axle & Linkage facility (Buffalo) and
Tonawanda and Detroit forging facilities;
and
|
·
|
provided
improved operating flexibility through Innovative Operating
Agreements.
|
We incurred significant special charges and other operating costs related to the
SSP and BDP in 2008. We expect the total cost of the SSP and BDP to
be approximately $425 million. In addition, we expect a total net
gain for related pension and OPEB curtailments of approximately $80
million.
These new labor agreements will structurally and permanently reduce our U.S.
labor cost structure. We expect to achieve total annual structural
cost reductions of up to $300 million resulting from these
agreements.
SPECIAL CHARGES In
2008, 2007 and 2006, we recorded special charges, asset impairments and
nonrecurring operating costs that we do not consider indicative of our ongoing
operating activities. The following table details these charges (in millions):
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
Asset
impairments, indirect inventory obsolescence and idle leased
assets
|
|
$ |
603.7 |
|
|
$ |
11.6 |
|
|
$ |
196.5 |
|
U.S.
hourly workforce and benefit reductions
|
|
|
195.1 |
|
|
|
64.0 |
|
|
|
141.1 |
|
Acceleration
of BDP expense
|
|
|
51.9 |
|
|
|
- |
|
|
|
- |
|
Signing
bonus
|
|
|
19.5 |
|
|
|
- |
|
|
|
- |
|
Supplemental
unemployment benefits
|
|
|
18.0 |
|
|
|
- |
|
|
|
27.1 |
|
U.S.
salary workforce reductions
|
|
|
11.8 |
|
|
|
1.7 |
|
|
|
7.5 |
|
Other
|
|
|
22.7 |
|
|
|
11.1 |
|
|
|
5.7 |
|
Deferred
tax asset valuation allowances
|
|
|
62.7 |
|
|
|
- |
|
|
|
- |
|
Total
special charges and nonrecurring operating costs
|
|
$ |
985.4 |
|
|
$ |
88.4 |
|
|
$ |
377.9 |
|
These special charges, asset impairments and other nonrecurring operating costs
are described in further detail in the sections “GROSS PROFIT (LOSS)”, “SELLING,
GENERAL AND ADMINISTRATIVE EXPENSES (SG&A)” and “INCOME TAX EXPENSE
(BENEFIT)."
NET SALES Net sales
were $2,109.2 million in 2008 as compared to $3,248.2 million in 2007 and
$3,191.7 million in 2006. We estimate the adverse impact of the
International UAW strike on net sales in 2008 was $414.0 million.
Our
sales in 2008, as compared to 2007, reflect a decrease of approximately 41% in
production volumes for the major full-size truck and SUV programs we currently
support for GM and Chrysler and a decrease of approximately 53% in production
volumes for the products supporting GM’s mid-size light truck and SUV
programs. These decreases reflect the general decline in consumer
spending as a result of the deteriorating global economic conditions and
uncertain credit markets, the reduction in consumer demand for the customer
programs we support and customer decisions to restrict production and reduce
inventories of unsold vehicles. Our sales in 2007, as compared to
2006, reflected substantially similar customer production volumes in both years
for the major full-size truck and SUV programs we supported for GM and Chrysler
and a decrease of approximately 11% in products supporting GM’s mid-size light
truck and SUV programs.
Our content-per-vehicle (as measured by
the dollar value of our products supporting GM’s N.A. light truck platforms and
the Dodge Ram program) was $1,391 in 2008 versus $1,293 in 2007 and $1,225 in
2006. The increase in 2008 as compared to 2007 and 2006 is due to
higher customer pricing pass throughs (including metal market adjustments),
increased content on the GM full-size programs and mix shifts favoring full-size
trucks and SUV programs.
Our 4WD/AWD penetration rate was 64.8%
in 2008 as compared to 63.6% in 2007 and 61.9% in 2006. We define
4WD/AWD penetration as the total number of front axles we produce divided by the
total number of rear axles we produce for the vehicle programs on which we sell
product. The higher penetration rate in 2008 as compared to 2007 and
2006 is reflected in the increase in content-per-vehicle.
GROSS PROFIT
(LOSS) Gross profit (loss) was a loss of $865.2 million in
2008 as compared to a profit of $278.4 million in 2007 and a loss of $129.4
million in 2006. Gross margin was negative 41.0% in 2008 as compared
to 8.6% in 2007 and negative 4.0% in 2006. The decrease in gross
profit and gross margin in 2008 as compared to 2007 reflects the impact of lower
sales and significant special charges and other non-recurring operating
costs. The increase in gross profit and gross margin in 2007 as
compared to 2006 reflects the impact of higher sales, productivity gains and
structural cost reductions resulting from attrition programs and other ongoing
restructuring actions.
Gross profit (loss) in 2008, 2007 and 2006 reflects the impact of special
charges, asset impairments and nonrecurring operating costs. These charges are
discussed below:
Asset
impairments, indirect inventory obsolescence and idle leased
assets In the second quarter of 2008, we identified the
following impairment indicators:
·
|
a
significant decline in current and projected market demand and future
customer production schedules for the major North American light truck
programs we currently support; and
|
·
|
changes
in the extent to which assets at our original U.S. locations will be used
based on long-term plant loading decisions made by management after the
new labor agreements were reached with the International
UAW.
|
We
recorded asset impairment charges of $294.8 million in the second quarter of
2008 associated with the permanent idling of certain assets and an impairment
analysis of certain assets that were “held for use” as of June 30,
2008.
In the third quarter of 2008, we identified these additional impairment
indicators:
·
|
the
general decline in consumer spending as a result of the deteriorating
global economic conditions and uncertain credit markets, which further
negatively affected our projected future production
requirements;
|
·
|
the
announcement of accelerated customer production capacity reductions
for programs that we support;
and
|
·
|
future
sourcing and product planning decisions that were announced and
communicated by some of our customers in the third quarter of
2008, which adversely affected our Colfor Manufacturing
subsidiary.
|
We
recorded asset impairment charges of $246.5 million in the third quarter of 2008
associated with the permanent idling of certain assets and an impairment
analysis of certain assets that were “held for use” as of September 30,
2008.
In the fourth quarter of 2008, we identified an additional impairment indicator
relating to the further deterioration of global economic conditions and
uncertain credit markets, especially as it relates to our European
operations.
We
recorded additional asset impairment charges of $11.3 million in the fourth
quarter of 2008, primarily related to the permanent idling of certain assets and
impairment analysis of certain assets that were “held for use” as of December
31, 2008 at our European operations.
In total,
in 2008, we recorded asset impairments of $552.6 million.
Recoverability
of each “held for use” asset group affected by these impairment indicators was
determined by comparing the forecasted undiscounted cash flows of the operations
to which the assets relate to their carrying amount. When the
carrying amount of an asset group exceeded the undiscounted cash flows and was
therefore nonrecoverable, the assets in this group were written down to their
estimated fair value. We estimated fair value based on market prices,
when available, or on a discounted cash flow analysis. We also
reduced the remaining useful lives of certain “held for use” assets as part of
this analysis.
As a
result of the reduction in the projected usage of machinery and equipment due to
the impairment indicators discussed above, certain machine repair parts and
other indirect inventory were also determined to be obsolete. We
recorded special charges of $46.4 million in 2008 related to the write down of
these assets to their estimated net realizable value.
We also
recorded a special charge of $4.7 million for the fair value of obligations for
assets under operating leases that were idled during 2008.
We
recorded asset impairment charges of $11.6 million in 2007 and $196.5 million in
2006 primarily associated with idling a portion of our production capacity in
the U.S. dedicated to the mid-size light truck product range and other capacity
reduction initiatives. The methodology used to determine impairment
in 2007 and 2006 is consistent with the methodology utilized in
2008.
U.S. hourly
workforce and benefit reductions In the second
quarter of 2008, we offered the SSP to UAW represented associates at the
original U.S. locations. Under this voluntary separation program, we
offered retirement and buyout incentives to approximately 3,650 eligible hourly
associates, of which approximately 2,125 accepted. In addition,
certain IAM represented associates at our facilities under plant closure
agreement became eligible for termination benefits. We recorded a
special charge of $195.1 million for these U.S. hourly workforce and benefit
reductions. This charge includes $218.7 million related to estimated
postemployment costs, $61.8 million of special and contractual termination
pension and other postretirement benefits (OPEB) and a gain of $85.4 million for
the curtailment and settlement of certain pension and OPEB
liabilities.
In September 2007, we offered the Buffalo Separation
Program (BSP) to all hourly associates represented by the UAW at our
Buffalo Gear, Axle & Linkage facility in Buffalo, New York. This
voluntary separation program offered retirement or buyout incentives to
approximately 650 eligible hourly associates. Approximately 560 associates
participated in this separation program. We recorded a special charge of $56.2
million in 2007 as a result of this program. This charge includes
$42.3 million related to the estimated postemployment costs and $13.9 million
for the curtailment of certain pension and OPEB and related special termination
benefits related to the BSP.
In 2007, we also offered a voluntary separation incentive program (VSIP)
to approximately 200 associates represented by the International Association of
Machinists (IAM) at our Tonawanda, New York and Detroit, Michigan facilities in
2007. Approximately 90 associates participated in this attrition
program. We recorded a special charge of $7.8 million as a result of
this program. This charge includes $7.4 million related to the
estimated postemployment costs and $0.4 million for the curtailment of certain
pension and OPEB and related special termination benefits related to the IAM
VSIPs.
In 2006, we signed a supplemental new hire agreement with the UAW that reduced
our total labor cost (including benefits) for new hire associates. In
conjunction with this agreement, we offered the Special Attrition Program (SAP)
to approximately 6,000 UAW represented associates at our original U.S.
locations. Approximately 1,500 associates participated in this
attrition program. We recorded a special charge of $141.1 million as a result of
this program. This charge included $131.4 million related to the estimated
postemployment costs and $9.7 million for the curtailment of certain pension and
OPEB and related special termination benefits.
Acceleration of
BDP expense In 2008, we
recorded a special charge of $51.9 million for the estimated amount of BDP
payments to be paid to permanently idled associates throughout the new labor
agreements. This represents management’s best estimate of the portion
of the total BDP payments that will not result in a future benefit to the
Company.
Signing
bonus
As part of our new labor agreements, we recorded special charges of $19.5
million in 2008 for lump-sum ratification bonuses paid to UAW and IAM
represented associates.
Supplemental
unemployment benefits (SUB) In 2008, we recorded a
special charge of $18.0 million relating to SUB to be paid to current UAW
represented associates during the new labor agreements that expire in February
2012. The new labor agreements between AAM and the International UAW
contain a SUB provision, pursuant to which we are required to pay eligible idled
workers certain benefits. Under the new agreement, our obligation for
SUB payments is limited to $18.0 million. Once this limit is reached,
the SUB program will be terminated. As of December 31, 2008, it was
probable and estimable that we will pay the full amount during the contract
period.
In the third quarter of 2006, we recorded a special charge of $91.2
million relating to SUB estimated to be paid to UAW associates who were expected
to be permanently idled through the end of the collective bargaining agreement
that expired on February 25, 2008. Subsequent to recording the
accrual, the results of the SAP reduced the number of employees expected to be
permanently idled. Therefore, we revised our estimate of SUB to be
paid and reduced the liability to $13.2 million at December 31,
2006.
Salaried
workforce reductions In 2008, we approved a plan to
reduce our salaried workforce by approximately 350 associates in the
U.S. As part of this plan, we offered a voluntary salaried retirement
incentive program (SRIP) to eligible salaried associates in the
U.S. We recorded a special charge to cost of sales of $7.8 million in
connection with this program and the estimated postemployment benefits related
to the Layoff Severance Program (LSP) in 2008.
In
2006, we approved an earlier plan to reduce our salaried workforce during 2006
and 2007. These employees were provided postemployment benefits based
on our LSP and a special transition program. We recorded a special
charge for this involuntary separation to cost of sales for $1.7 million and
$3.5 million in 2007 and 2006, respectively. The net charge in 2007
includes a charge of $3.3 million in postemployment benefits and a $1.6 million
gain related to the curtailment of certain pension and other postretirement
benefits related to this salaried workforce reduction. We also
offered a salaried retirement incentive program to eligible salaried associates
in the U.S. to voluntarily retire. As a result of 67 associates
participating in this program, we recorded a special charge to cost of sales of
$2.7 million in 2006.
Other Other
special charges and nonrecurring operating costs were $24.7 million, $11.1
million and $5.7 million in 2008, 2007 and 2006, respectively. This
includes plant idling and closure costs, charges related to the redeployment of
assets to support capacity utilization initiatives, estimated postemployment
benefits to be paid to associates in our European operations and restructuring
accrual adjustments to update previous estimates based on actual
results.
SELLING, GENERAL AND ADMINISTRATIVE EXPENSES
(SG&A) SG&A (including R&D) was $185.4
million in 2008 as compared to $202.8 million in 2007 and $197.4 million in
2006. SG&A as a percentage of net sales was 8.8% in 2008 and 6.2%
in 2007 and 2006. SG&A in 2008 includes a charge of $4.0 million
for the estimated costs related to salaried workforce reductions and a credit of
$2.0 million that relates to other restructuring accrual
adjustments. Included in SG&A in 2006 is a special charge of $1.3
million related to salaried workforce reductions. Details of the
salaried workforce reductions are discussed in Gross Profit (Loss).
The
decrease in SG&A in 2008, as compared to 2007, reflects cost
reduction initiatives, as well as lower profit sharing accruals and
stock-based compensation expense due to a net loss and stock price depreciation
in 2008. SG&A in 2007 as compared to 2006 reflects higher
incentive compensation accruals and stock-based compensation expense due to
increased profitability and stock price appreciation.
R&D In 2008, R&D
spending in product, process and systems was $85.0 million as compared to $80.4
million in 2007 and $83.2 million in 2006. The focus of this
investment continues to be developing innovative driveline and drivetrain
systems and components for light trucks, SUVs, passenger cars, crossover
vehicles and commercial vehicles in the global marketplace. Product
development in this area includes power transfer units, transfer cases,
driveline and transmission differentials, multipiece driveshafts, halfshafts,
torque transfer devices, and front and rear drive axles. We continue
to focus on electronic integration in our existing and future products to
advance their performance. We also continue to support the
development of hybrid vehicle systems. Special focus is also placed
on the development of products and systems that provide our customers with
efficiency and fuel economy advancements. Our efforts in these areas have
resulted in the development of prototypes and various configurations of these
driveline systems for several OEMs throughout the world.
OPERATING INCOME (LOSS) Operating income (loss)
was a loss of $1,050.6 million in 2008 as compared to income of $75.6 million in
2007 and a loss of $326.8 million in 2006. Operating margin was
negative 49.8% in 2008 as compared to a margin of 2.3% in 2007 and negative
10.2% in 2006. The changes in operating income and operating margin
in 2008, 2007 and 2006 were due to the factors discussed in Gross Profit (Loss)
and SG&A.
INTEREST
EXPENSE Interest expense was $70.4 million in 2008,
$61.6 million in 2007 and $39.0 million in 2006. Interest expense
increased in 2008 as compared to 2007 and in 2007 as compared to 2006 primarily
due to higher average outstanding borrowings.
INVESTMENT
INCOME Investment
income was $2.5 million in 2008, $9.3 million in 2007 and $0.2 million in
2006. Investment income includes dividends earned on cash and cash
equivalents and short-term investments during the period. Investment
income in 2008 includes a loss of $5.5 million for a decline in the net asset
value of certain short-term investments. Investment income increased
in 2007 because of higher cash balances in 2007 as compared to
2006.
OTHER INCOME
(EXPENSE) Following are the components of Other Income
(Expense) for 2008, 2007 and 2006:
Debt refinancing and redemption
costs In 2007, we expensed $5.5 million of unamortized
debt issuance costs and prepayment premiums related to the voluntary prepayment
of our Term Loan due 2010. This compares to the $2.7 million of
unamortized debt issuance costs that were expensed in 2006, related to the cash
conversion of a portion of our 2.00% Convertible Notes due 2024.
Other,
net Other, net, which includes the net effect of foreign
exchange gains and losses, was an expense of $2.8 million in 2008, expense of
$0.2 million in 2007 and income of $12.0 million in 2006. In 2006, we
recorded a gain of $10.1 million related to the resolution of various legal
proceedings and claims, net of costs incurred to resolve these
matters.
INCOME TAX EXPENSE (BENEFIT) In 2008, several events occurred that led us
to significantly revise the near-term projected future operating results of our
U.S. operations. These events included:
·
|
a
significant decline in current and projected market demand and future
customer production schedules for the major North American light truck
programs we currently support;
|
·
|
long-term
plant loading decisions made by management after the new labor agreements
were reached with the International UAW;
and
|
·
|
the
impact of significant charges resulting from our restructuring actions in
2008.
|
In
accordance with FASB Statement No. 109, “Accounting for Income Taxes,”
we reviewed the likelihood that we would be able to realize the benefit
of our U.S. deferred tax assets. This review was based on the revised
near-term projected future operating results of our U.S.
operations. We concluded that it is no longer “more likely than not”
that we will realize our net deferred tax assets in the U.S. and recorded a
charge to income tax expense in the second quarter of 2008 of $54.4 million to
establish a full valuation allowance against these assets. We
recorded an additional valuation allowance of $480.3 million in the U.S. through
December 31, 2008 to offset the deferred tax benefits resulting from U.S. losses
incurred in 2008.
We also
reviewed the likelihood that we would be able to realize the benefit of our U.K.
deferred tax assets. This review was based on the revised near-term
projected future operating results of our U.K. operations. Events
occurred in the fourth quarter of 2008 that provided “significant negative
evidence” that was considered in evaluating whether the U.K. would be able to
realize the benefit of its deferred tax assets. These events included
production volume reductions and other customer announcements. We
concluded that it is no longer “more likely than not” that we will realize the
benefit of our deferred tax assets in the U.K. and recorded a charge to income
tax expense in the fourth quarter of 2008 of $8.3 million to establish a full
valuation allowance against these assets.
If, in
the future, we generate taxable income in the U.S. or in the U.K. on a sustained
basis, our current estimate of the recoverability of our deferred tax assets
could change and result in the future reversal of some or all of the valuation
allowance.
Income
tax expense (benefit) was an expense of $103.3 million in 2008 as compared to a
benefit of $19.4 million in 2007 and benefit of $133.3 million in
2006. Our effective income tax rate was negative 9.2% in 2008
compared to negative 110.2% in 2007 and 37.4% in 2006. Our income tax
expense and effective tax rate for 2008 reflects the effect of the valuation
allowance that was recorded in the second quarter of 2008 in the U.S., the
effect of not recording an income tax benefit on tax losses in the U.S. and the
effect of the valuation allowance recorded in the fourth quarter of 2008 in the
U.K.
NET INCOME (LOSS) AND EARNINGS (LOSS)
PER SHARE (EPS) Net income (loss) was a loss of $1,224.3
million in 2008 as compared to income of $37.0 million in 2007 and a loss of
$223.0 million in 2006. Diluted earnings (loss) were a loss of $23.73
per share in 2008 as compared to earnings of $0.70 per share in 2007 and a loss
of $4.43 per share in 2006. Net Income (Loss) and EPS were primarily
impacted by the factors discussed in Gross Profit (Loss) and Income Tax Expense
(Benefit).
Our
primary liquidity needs are to fund debt service obligations, working capital
investments, and capital expenditures. We also need to fund ongoing
attrition programs and buydown payments included in the new labor agreements
with the International UAW. We believe that, based on current
estimates, our operating cash flow, available cash, cash equivalent and
short-term investment balances, and borrowings under our Revolving Credit
Facility will be sufficient to meet these needs. On November 7, 2008, we
amended our existing Revolving Credit Facility. Refer to the "Financing
Activities" section below for more information on the
amendment.
OPERATING
ACTIVITIES Net cash used in operating activities was
$163.1 million in 2008 as compared to net cash provided by operating activities
of $367.9 million in 2007 and $185.7 million in 2006. Significant
factors impacting our 2008 operating cash flow as compared to 2007 were lower
sales and higher cash payments for hourly and salaried attrition programs and
related restructuring actions. The increase in cash provided by
operations in 2007 as compared to 2006 was impacted by higher net income,
increased collections from customers, lower cash payments related to
restructuring actions, receipt of customer payments to implement customer
capacity programs, lower operating lease payments and lower tax
payments. See below for more detail on important factors related to
our cash flow from operations.
Restructuring
actions We paid $227.1 million, $80.9 million and $105.3
million related to our ongoing restructuring actions in 2008, 2007 and 2006,
respectively. In addition, as part of our new labor agreements, we
paid $19.5 million of lump-sum ratification bonuses to UAW and IAM represented
associates in 2008. We expect to make payments in 2009 of
approximately $35 million for these ongoing restructuring programs.
In 2009,
we announced a salaried workforce reduction initiative to reduce worldwide
salaried headcount by approximately 10% to 15%. We estimate the cost
of this program to be between $5 million to $10 million in
2009.
AAM-GM Agreement In
the second quarter of 2008, we entered into an agreement with GM in connection
with the resolution of the strike called by the International UAW (AAM – GM
Agreement). Pursuant to this agreement, GM agreed to provide us with
$175.0 million of cash payments through April 2009 to support the transition of
our UAW represented legacy labor at our original U.S. locations. We
received $115.0 million of such financial assistance in 2008 and expect to
receive the remaining $60 million on or before April 1, 2009.
BDP payments An
involuntary buydown program was initiated for approximately 1,525 associates
that did not elect to participate in the SSP and continued employment with
AAM. Under the BDP, we will make three annual lump-sum payments to
associates in connection with, among other things, a base wage decrease. In
2008, we paid $51.0 million for the first lump-sum buydown
payment. Associates who are indefinitely laid off for 30 days have
the option to accelerate their remaining BDP lump-sum payments and terminate
their employment with AAM. Several associates elected this option in
2008 and we made $0.3 million of accelerated BDP payments as of December 31,
2008. We expect the second lump-sum BDP payment to be approximately
$50 million in August 2009, although we could pay more in 2009 if there are
additional accelerated BDP payments. We estimate the final lump-sum
BDP payment to be approximately $48 million in August 2010.
Deferred income
taxes Net deferred income taxes decreased in 2008 due to
the valuation allowance recorded against deferred tax assets in the U.S. and the
U.K. in 2008. Our deferred tax asset valuation allowances were $581.8
million at year-end December 31, 2008, $42.3 million at year-end December 31,
2007 and $39.0 at year-end December 31, 2006, respectively.
Pension and OPEB We contributed $5.2
million to our pension trusts in 2008 as compared to $19.9 million in 2007 and
$9.1 million in 2006. This funding compares to our annual pension
expense, including special and contractual termination benefits, of $65.0
million in 2008, $35.0 million in 2007 and $52.1 million in 2006. We
expect our regulatory pension funding requirements in 2009 to be between $15
million and $20 million.
Our cash
outlay for OPEB was $11.8 million in 2008, $9.0 million in 2007 and $4.7 million
in 2006. This compares to our annual postretirement benefit credit,
including curtailments and settlements, of $44.4 million in 2008, and
expense of $50.3 million in 2007 and $69.2 million in 2006. We expect
our cash outlay for other postretirement benefit obligations in 2009 to be
approximately $15 million.
Accounts
receivable Accounts receivable at year-end 2008 were
$186.9 million as compared to $264.0 million at year-end 2007 and $327.6 million
at year-end 2006. Our year-end 2008 accounts receivable balance
reflects a decrease in sales in the fourth quarter of 2008 as compared to the
fourth quarter of 2007. The decrease in 2007 as compared to 2006 was
impacted by reduced sales in the fourth quarter of 2007 as compared to the
fourth quarter of 2006 and more timely billing and collection of metal market
price adjustments.
Accounts
receivable due from GM and Chrysler were $115.4 million and $23.4 million,
respectively, as of December 31, 2008.
Our
accounts receivable allowances were $3.3 million at year-end 2008, $2.2 million
at year-end 2007 and $1.2 million at year-end 2006.
Inventories At
year-end 2008, inventories were $111.4 million as compared to $242.8 million at
year-end 2007 and $198.4 million at year-end 2006. The decrease in
inventories in 2008 as compared to 2007 reflects lower sales levels, indirect
inventory obsolescence due to reduced projected usage and the result of
initiatives to reduce the amount of inventory on hand. The decrease
in 2008 also includes the classification of $28.0 million from inventory to
other noncurrent assets for indirect inventory that, based on current sales
projections, we do not expect to use within a year. The increase in
inventory in 2007 as compared to 2006 relates to an increase in business
activity at our foreign locations as well as actions supporting our redeployment
of assets in 2007.
Our
inventory valuation allowances were $28.3 million at year-end 2008, $40.3
million at year-end 2007 and $34.7 million at year-end 2006. The
decrease in the inventory valuation allowance at year-end 2008 compared to
year-end 2007 is a result of the reduction of excess and obsolete inventory on
hand as well as the classification of certain indirect inventories, and related
valuation allowances, not expected to be used within one year as a net
noncurrent asset. This decrease was partially offset by increases in
obsolescence reserves for both productive and indirect inventory due to the
reduction in current and projected production volumes. We monitor and
adjust these valuation allowances as necessary to recognize as an asset only
those quantities that we can reasonably estimate will be used.
INVESTING
ACTIVITIES Capital expenditures were $140.2 million in
2008, $186.5 million in 2007 and $286.6 million in 2006. In 2008, our
capital spending supported our restructuring and redeployment initiatives,
customer capacity programs, the future launch of passenger car and crossover
vehicle programs within our new business backlog and the continued development
of our new and expanded facilities in Thailand, Brazil and
India. In 2008, we also paid $7.1 million for deposits relating
to the future acquisition of property and equipment for these developing
facilities.
We expect
our capital spending in 2009 to be in the range of $140 - $150 million, which
includes support for the construction of new manufacturing facilities, processes
and systems in India and Thailand.
In the
fourth quarter of 2008, we executed an asset purchase agreement with FormTech
Industries LLC (FormTech). As part of this agreement, we exchanged
our hub and spindle forging assets for FormTech’s differential gear, hypoid
pinion and ring gear forging assets. We also made a cash payment to
FormTech of $10.7 million.
In 2008,
certain money-market and other similar funds that we invest in temporarily
suspended redemptions. Accordingly, we reclassified $77.1 million from cash and
cash equivalents to short-term investments on our Consolidated Balance Sheet as
of December 31, 2008. The decrease in cash and cash equivalents that
occurred as a result of this reclassification is classified as a cash outflow
from investing activities on our Consolidated Statement of Cash Flow for the
year ended December 31, 2008. Subsequent to December 31, 2008 and
through the date of this filing, we received $59.0 million of redemptions
from these funds.
FINANCING
ACTIVITIES Net cash provided by financing activities was
$254.5 million in 2008 as compared to $148.3 million in 2007 and $147.3 million
in 2006. Total debt outstanding was $1,139.9 million at year-end
2008, $858.1 million at year-end 2007 and $672.2 million at year-end
2006. Total debt outstanding increased by $281.8 million at year-end
2008 as compared to year-end 2007 primarily due to higher borrowings under our
Revolving Credit Facility and the net cash outflow for operating
activities. The increase in total debt outstanding at year-end 2007
as compared to year-end 2006 was primarily due to the issuance of the 7.875%
Notes in the first quarter of 2007.
Revolving Credit
Facility Our Revolving Credit Facility bears interest at rates
based on LIBOR or an alternate base rate, plus an applicable
margin. At December 31, 2008, $295.0 million was outstanding and
$129.0 million was available under the Revolving Credit Facility, which
reflected a reduction of $52.9 million for standby letters of credit issued
against the facility.
On November 7, 2008, we amended our Revolving Credit Facility to, among
other things, extend certain of the revolving credit commitments from April 2010
to December 2011. After giving effect to a 25% commitment reduction
for lenders consenting to the amendment, the amended Revolving Credit Facility
provides up to $476.9 million of revolving bank financing commitments through
April 2010 and $369.4 million of such revolving bank financing commitments
through December 2011. We paid debt issuance costs of $13.4 million
related to this amendment.
Borrowings
under the amended Revolving Credit Facility will continue to bear interest
at rates based on LIBOR or an alternate base rate, plus an applicable
margin. The applicable margin for a LIBOR based loan for lenders
who have consented to the amendment is currently 550 basis points. The
applicable margin did not change for lenders who did not consent. All
borrowings under the amended Revolving Credit Facility are subject to a
collateral coverage test.
Under the
amended Revolving Credit Facility, we are required to comply with revised
financial covenants related to secured indebtedness leverage and interest
coverage. The amended Revolving Credit Facility imposes limitations
on our ability to make certain investments, declare or pay dividends or
distributions on capital stock, redeem or repurchase capital stock and certain
debt obligations, incur liens, incur indebtedness, merge, make acquisitions or
sell assets. The amended Revolving Credit Facility also includes
customary events of default.
The amended Revolving Credit Facility is secured by a pledge of all or a
portion of the capital stock of certain of our subsidiaries, including
substantially all of our first-tier subsidiaries, and is partially secured by a
security interest in our assets and the assets of our domestic
subsidiaries. In addition, obligations under the amended Revolving Credit
Facility are guaranteed by our U.S. subsidiaries, all of which are directly
owned by the borrower.
Term Loan In 2007,
we entered into a $250.0 million senior unsecured term loan that matures in June
2012 (Term Loan). Borrowings under the Term Loan bear interest
payable at rates based on LIBOR or an alternate base rate, plus an applicable
margin. Proceeds from the Term Loan were used for general corporate
purposes, including the payment of amounts outstanding under the senior
unsecured term loan scheduled to mature in April 2010. We paid $2.3
million in debt issuance costs related to the Term Loan in 2007.
The Term
Loan shares in the guarantees and the collateral package given under the amended
Revolving Credit Facility mentioned above, equally and ratably, in accordance
with the terms of the amended Revolving Credit Facility
agreement. The amendment had no effect on the maturity of the Term
Loan. The Term
Loan imposes limitations on our ability to incur certain types of liens and
amounts of indebtedness, or merge, make acquisitions or sell assets.
The Term Loan also includes customary events of default.
As of December 31, 2008, AAM was in compliance with the covenants in the
Revolving Credit Facility and Term Loan agreements. As a result of
the current automotive industry environment and the uncertainty relating to the
ability of GM and Chrysler to continue operating as going concerns described
below, it is uncertain whether we will be in compliance with the financial
covenants in the foregoing agreements throughout 2009. Should AAM
fail to be in compliance with these covenants and we are unable to obtain a
waiver or amend these covenants, we may be unable to continue as a going
concern.
7.875% Notes In
2007, we issued $300.0 million of 7.875% senior unsecured notes due
2017. Net proceeds from these notes were used for general corporate
purposes, including payment of amounts outstanding under our Revolving Credit
Facility. We paid debt issuance costs of $5.2 million related to the
7.875% Notes in 2007.
2.00% Convertible
Notes In 2006, the 2.00% Senior Convertible Notes due 2024
became convertible into cash under terms of the indenture. A total of
$2.3 million and $147.3 million of the notes were converted into cash in 2008
and 2006, respectively, and $0.4 million of the notes remain outstanding as of
December 31, 2008.
Foreign Credit Facilities We utilize local currency credit
facilities to finance the operations of certain foreign
subsidiaries. At December 31, 2008, $36.9 million was outstanding
under these facilities and an additional $48.2 million was available.
The
weighted-average interest rate of our total debt outstanding was 7.2%, 8.1% and
6.8% during 2008, 2007 and 2006, respectively.
Credit
ratings Our current credit ratings and (outlook), as of the
date of this filing, are summarized in the table below:
|
Corporate
Family Rating
|
|
Secured
Term Loan Rating
|
|
Unsecured
Senior Notes Rating
|
Outlook
|
Standard
& Poor's
|
CCC+
|
|
|
B-
|
|
CCC-
|
Negative
|
Moody's
Investors Services
|
Caa1
|
|
|
B2
|
|
Caa2
|
Negative
|
Fitch
Ratings
|
B-
|
|
|
B+
|
|
CCC
|
Negative
|
Dividend
program We paid $18.3 million, $31.8 million and $31.0
million to stockholders of record under the quarterly cash dividend program
during 2008, 2007 and 2006, respectively. The decrease in dividend
payments in 2008 relates to the reduction of the quarterly dividend from $0.15
per share to $0.02 per share in the third quarter of 2008. On
January 29, 2009, the Company’s Board of Directors decided to suspend the
quarterly cash dividend effective in the first quarter of 2009.
Off-balance sheet
arrangements Our off-balance sheet financing relates
principally to operating leases for certain facilities and manufacturing
machinery and equipment. We lease certain machinery and equipment
under operating leases with various expiration dates. Pursuant to these
operating leases, we have the option to purchase the underlying machinery and
equipment on specified dates. In 2006, we renewed and amended
equipment leases of $33.6 million, elected to exercise our purchase option for
$71.8 million of assets and entered into sale-leaseback transactions amounting
to $34.8 million. Remaining lease repurchase options are $39.0
million through 2013.
Contractual
Obligations The following table summarizes payments due on our
contractual obligations as of December 31, 2008:
|
|
Payments
due by period
|
|
|
|
Total
|
|
|
<1yr
|
|
|
1-3
yrs
|
|
|
3-5
yrs
|
|
|
>5
yrs
|
|
|
|
(in
millions)
|
|
Long-term
debt
|
|
$ |
1,132.0 |
|
|
$ |
21.0 |
|
|
$ |
307.6 |
|
|
$ |
253.6 |
|
|
$ |
549.8 |
|
Interest
obligations
|
|
|
312.3 |
|
|
|
55.9 |
|
|
|
101.3 |
|
|
|
78.7 |
|
|
|
76.4 |
|
Capital
lease obligations
|
|
|
7.9 |
|
|
|
0.5 |
|
|
|
1.2 |
|
|
|
0.8 |
|
|
|
5.4 |
|
Operating
leases
|
|
|
60.3 |
|
|
|
18.4 |
|
|
|
31.6 |
|
|
|
10.3 |
|
|
|
- |
|
Purchase
obligations
|
|
|
96.3 |
|
|
|
86.7 |
|
|
|
9.6 |
|
|
|
- |
|
|
|
- |
|
Other
long-term liabilities
|
|
|
701.6 |
|
|
|
59.3 |
|
|
|
144.4 |
|
|
|
134.7 |
|
|
|
363.2 |
|
Total
|
|
$ |
2,310.4 |
|
|
$ |
241.8 |
|
|
$ |
595.7 |
|
|
$ |
478.1 |
|
|
$ |
994.8 |
|
|
(1)
Operating leases include all lease payments through the end of the
contractual lease terms, including elections for repurchase options, and
exclude any non-exercised purchase options on such leased
equipment.
|
|
(2) Purchase obligations represent our obligated
purchase commitments for capital expenditures and related project
expense. |
|
(3)
Other long-term liabilities represent our estimated pension and other
postretirement benefit obligations that were actuarially determined
through 2018, as well as our unrecognized income tax
benefits.
|
CYCLICALITY
AND SEASONALITY
Our
operations are cyclical because they are directly related to worldwide
automotive production, which is itself cyclical and dependent on general
economic conditions and other factors. Our business is also
moderately seasonal as our major OEM customers historically have a two-week
shutdown of operations in July and an approximate one-week shutdown in
December. In addition, our OEM customers have historically incurred
lower production rates in the third quarter as model changes enter
production. Accordingly, our third quarter and fourth quarter results
may reflect these trends.
DISPUTES
AND LEGAL PROCEEDINGS
We are
involved in various legal proceedings incidental to our
business. Although the outcome of these matters cannot be predicted
with certainty, we do not believe that any of these matters, individually or in
the aggregate, will have a material adverse effect on our financial condition,
results of operations or cash flows.
In light
of current market and industry conditions, including the uncertainties regarding
our customers’ ability to continue as going concerns, and other factors
described in the accompanying audit report of our independent registered public
accounting firm, there is a risk that disputes, claims or other demands may
arise beyond what is ordinarily incidental to our business. This
includes disputes that may arise with lenders related to our continued
compliance with the covenants in the Revolving Credit Facility and Term Loan
agreements. We are unable to estimate the impact, if any, should any
such disputes, claims or other demands arise.
We are
subject to various federal, state, local and foreign environmental and
occupational safety and health laws, regulations and ordinances, including those
regulating air emissions, water discharge, waste management and environmental
cleanup. We closely monitor our environmental conditions to ensure that we are
in compliance with applicable laws, regulations and ordinances. GM
has agreed to indemnify and hold us harmless against certain environmental
conditions existing prior to our asset purchase from GM on March 1,
1994. GM’s indemnification obligations terminated on March 1, 2004
with respect to new claims that may arise against GM. We have made,
and will continue to make, capital and other expenditures (including recurring
administrative costs) to comply with environmental requirements. Such
expenditures were not significant during 2008.
EFFECT
OF NEW ACCOUNTING STANDARDS
In July 2006, the Financial Accounting Standards Board (FASB) issued FASB
Interpretation No. 48 (FIN 48), “Accounting for Uncertainty in Income
Taxes.” FIN 48 clarifies the accounting for uncertainty in
income taxes recognized in an enterprise’s financial statements in accordance
with FASB Statement No. 109, “Accounting for Income
Taxes.” This interpretation prescribes a “more likely than
not” recognition threshold and measurement attribute for the financial statement
recognition and measurement of a tax position taken or expected to be taken in a
tax return. This interpretation also provides guidance on
derecognition, classification, interest and penalties, accounting in interim
periods, disclosure, and transition. We adopted FIN 48 on January 1,
2007 and the impact of adoption was not significant.
In
September 2006, the FASB issued Statement No. 158 (SFAS 158), “Employers Accounting for Defined
Benefit Pension and Other Postretirement Plans.” This
statement amended FASB Statement Nos. 87, 88, 106 and 132R. We
adopted the balance sheet recognition provisions of SFAS 158 on December 31,
2006. The effective date for plan assets and benefit obligations to
be measured as of the date of the fiscal year-end statement of financial
position is January 1, 2008. We elected to early adopt the
measurement date provisions on January 1, 2007. As a result, we
recorded a transition adjustment of $12.0 million in the first quarter of 2007
to the opening retained earnings balance related to the net periodic benefit
cost for the period between September 30, 2006 and January 1, 2007.
In September 2006, the FASB issued Statement No. 157 (SFAS 157), “Fair Value
Measurements.” This statement clarifies the definition of fair
value and establishes a fair value hierarchy. SFAS 157, as originally
issued, was effective for us on January 1, 2008. In February 2008,
the FASB issued FASB Staff Position (FSP) FAS 157-2, which defers the effective
date of SFAS 157 for nonfinancial assets and nonfinancial liabilities, except
for items that are recognized or disclosed at fair value in an entity’s
financial statements on a recurring basis. The effective date for us
under this FSP is January 1, 2009. As allowed by FSP FAS 157-2, we
partially adopted SFAS 157 on January 1, 2008 and the impact of adoption was not
significant. We do not expect the impact of applying SFAS 157 to the
remaining assets and liabilities on January 1, 2009 to be material.
SFAS 157
defines fair value as “the price that would be received to sell an asset or paid
to transfer a liability in an orderly transaction between market participants at
the measurement date.” The definition is based on an exit price
rather than an entry price, regardless of whether the entity plans to hold or
sell the asset. SFAS 157 also establishes a fair value hierarchy
to prioritize inputs used in measuring fair value as follows:
·
|
Level 1: Observable
inputs such as quoted prices in active
markets;
|
·
|
Level 2: Inputs,
other than quoted prices in active markets, that are observable either
directly or indirectly; and
|
·
|
Level 3: Unobservable
inputs in which there is little or no market data, which require the
reporting entity to develop its own
assumptions.
|
On a recurring basis, we measure our derivatives and short-term investments at
fair value. The fair value of these derivatives and short-term
investments are determined using Level 2 inputs, as described
above.
As allowed by FSP FAS 157-2, we did not apply SFAS 157 to fair value
measurements of certain assets and liabilities included in net property, plant
and equipment, accrued compensation and benefits, other accrued expenses, and
postretirement benefits and other long-term liabilities on our Consolidated
Balance Sheets.
In February 2007, the FASB issued Statement No. 159 (SFAS 159), “The Fair Value Option for Financial
Assets and Financial Liabilities.” This statement permits entities to
measure many financial instruments and certain other items at fair value that
are not currently required to be measured at fair value. SFAS 159 was
effective for us on January 1, 2008 and we did not elect to measure any
additional assets or liabilities at fair value.
In December 2007, the FASB issued Statement No. 160 (SFAS 160), “Noncontrolling Interests in
Consolidated Financial Statements — An Amendment of ARB
No. 51.” SFAS 160 establishes new accounting
and reporting standards for the noncontrolling interest in a subsidiary and for
the deconsolidation of a subsidiary. SFAS 160 is effective for us on
January 1, 2009. We do not expect the impact of adopting this
statement to be material.
In December 2007, the FASB issued Statement No. 141 (Revised) (SFAS
141R), “Business
Combinations.” This statement replaces FASB Statement No. 141 and
establishes principles and requirements for how the acquirer:
|
a.
Recognizes and measures in its financial statements the identifiable
assets acquired, the liabilities assumed, and any noncontrolling interest
in the acquiree
|
|
b.
Recognizes and measures the goodwill acquired in the business combination
or a gain from a bargain purchase |
|
c.
Determines what information to disclose to enable users of the financial
statements to evaluate the nature and
financial effects of the business
combination. |
SFAS 141R is effective for us prospectively for any acquisitions
made on or after January 1, 2009.
In March 2008, the FASB issued Statement No. 161 (SFAS 161), “Disclosures about Derivative
Instruments and Hedging Activities - an amendment of FASB Statement No.
133.” This statement requires qualitative disclosures about
objectives and strategies for using derivatives, quantitative disclosures about
fair value amounts of and gains and losses on derivative instruments, and
disclosures about credit-risk-related contingent features in derivative
agreements. SFAS 161 is effective for us prospectively on January 1,
2009.
In May
2008, the FASB ratified FSP No. APB 14-1, “Accounting for Convertible Debt
Instruments That May Be Settled in Cash Upon Conversion (Including Partial Cash
Settlement),” which requires issuers of convertible debt securities
within its scope to separate these securities into a debt component and an
equity component, resulting in the debt component being recorded at fair value
without consideration given to the conversion feature. Issuance costs are also
allocated between the debt and equity components. FSP No. APB
14-1 will require that convertible debt within its scope reflect a company’s
nonconvertible debt borrowing rate when interest expense is
recognized. FSP No. APB 14-1 is effective for financial
statements issued for fiscal years beginning after December 15, 2008, and
interim periods within those fiscal years, and shall be applied retrospectively
to all prior periods. We do not expect the impact of adopting this
FSP on January 1, 2009 to be material.
In June 2008, the FASB issued FSP No. EITF 03-6-1, “Determining Whether Instruments
Granted in Share-Based Payment Transactions Are Participating
Securities.” This staff position notes that unvested
share-based payment awards that contain nonforfeitable rights to dividends or
dividend equivalents are participating securities and shall be included in the
computation of EPS pursuant to the two-class method. FSP No. EITF
03-6-1 is effective for us retrospectively on January 1,
2009. Adoption of this staff position is expected to increase basic
shares outstanding by approximately 2.6 million shares in 2008, 1.9 million
shares in 2007 and 1.5 million shares in 2006. Adoption of this staff
position is expected to increase diluted shares outstanding by approximately 2.6
million shares in 2008, 1.1 million shares in 2007 and 1.5 million shares in
2006.
CRITICAL
ACCOUNTING ESTIMATES
In order
to prepare consolidated financial statements in conformity with accounting
principles generally accepted in the United States of America (GAAP), we are
required to make estimates and assumptions that affect the reported amounts and
disclosures in our consolidated financial statements. These estimates
are subject to an inherent degree of uncertainty and actual results could differ
from our estimates.
Other
items in our consolidated financial statements require estimation. In
our judgment, they are not as critical as those disclosed herein. We
have discussed and reviewed our critical accounting estimates disclosure with
the Audit Committee of our Board of Directors.
PENSION AND OTHER POSTRETIREMENT
BENEFITS In calculating our assets, liabilities and
expenses related to pension and other postretirement benefits (OPEB), key
assumptions include the discount rate, expected long-term rates of return on
plan assets and rates of increase in health care costs and
compensation.
The
discount rates used in the valuation of our U.S. pension and OPEB obligations
were based on an actuarial review of a hypothetical portfolio of long-term, high
quality corporate bonds matched against the expected payment stream for each of
our plans. In 2008, the discount rates determined on that basis
ranged from 6.50% to 6.60% for the valuation of our pension benefit obligations
and 6.50% for the valuation of our OPEB obligations. The discount
rate used in the valuation of our U.K. pension obligation was based on a review
of long-term bonds, including published indices in the applicable
market. In 2008, the discount rate determined on that basis was
5.90%. The expected long-term rates of return on our plan assets were
8.00% for our U.S. plans and 5.90% for our U.K. plan in 2008. We
developed these rates of return assumptions based on a review of long-term
historical returns and future capital market expectations for the asset classes
represented within our portfolio. The asset allocation for our plans
was developed in consideration of the demographics of the plan participants and
expected payment stream of the liability. In consideration of the
significant plan design changes to our largest U.S. plan in 2008, we have
adopted an investment policy with a higher allocation to fixed income
securities. Our investment policy allocates 50-70% of the plans’
assets to equity securities, depending on the plan, with the remainder invested
in fixed income securities and cash. The rates of increase in
compensation and health care costs are based on current market conditions,
inflationary expectations and historical information.
All of
our assumptions were developed in consultation with our actuarial service
providers. While we believe that we have selected reasonable
assumptions for the valuation of our pension and OPEB obligations at year-end
2008, actual trends could result in materially different
valuations.
The
effect on our pension plans of a 0.5% decrease in both the discount rate and
expected return on assets is shown below as of December 31, 2008, our valuation
date.
|
|
|
|
|
Expected
|
|
|
|
Discount
|
|
|
Return
on
|
|
|
|
Rate
|
|
|
Assets
|
|
|
|
(in
millions)
|
|
Decline
in funded status
|
|
$ |
34.4 |
|
|
|
N/A |
|
Increase
in 2008 expense
|
|
$ |
1.8 |
|
|
$ |
1.9 |
|
No changes in benefit levels and no changes in the amortization of gains or
losses have been assumed.
For 2009,
we assumed a weighted average annual increase in the per-capita cost of covered
healthcare benefits of 8.00% for hourly OPEB and 7.50% for salaried
OPEB. The rate is assumed to decrease gradually to 5% for 2015 and
remain at that level thereafter. A 0.5% decrease in the discount rate
for our OPEB would have increased total service and interest cost in 2008 and
the postretirement obligation at December 31, 2008 by $0.9 million and $15.6
million, respectively. A 1.0% increase in the assumed health care
trend rate would have increased total service and interest cost in 2008 and the
postretirement obligation at December 31, 2008 by $5.8 million and $28.7 million,
respectively.
In
addition, pursuant to our 1994 Asset Purchase Agreement, GM agreed to
proportionally share in the cost of OPEB for eligible retirees based on the
length of service an employee had with AAM and GM. We estimate the
future cost sharing payments and present it as a noncurrent asset on our
Consolidated Balance Sheet. As of December 31, 2008, we estimated
$221.2 million in future GM cost sharing. If, in the future, GM was
unable to fulfill its financial obligations under the Asset Purchase Agreement,
our OPEB expenses may be different than our current estimates.
POSTEMPLOYMENT
BENEFITS As part of our operations, we will pay
postemployment benefits to associates who are temporarily or permanently on
layoff. These benefits received prior to retirement may relate to a
pre-existing plan or a one-time termination plan. Annual
net postemployment benefits expense under our benefit plans and the related
liabilities are accrued as service is rendered for those obligations that
accumulate or vest and when the liability is probable and can be reasonably
estimated. Obligations that do not accumulate or vest are recorded
when payment of the benefits is probable and the amounts can be reasonably
estimated. Due
to the complexities inherent in estimating these obligations, our actual costs
could differ materially. Accordingly, we will continue to review our
expected liability and make adjustments as necessary.
In the
second quarter of 2008, we expensed $18.0 million relating to supplemental
unemployment benefits (SUB) estimated to be paid to current UAW represented
associates who are expected to be permanently idled through the end of the
current collective bargaining agreements that expire in February
2012. Under our new labor agreements, our obligation for SUB payments
is limited to $18.0 million. Once this limit is reached, the SUB
program will be terminated. As of December 31, 2008, it was probable
and estimable that we will pay the full amount during the contract
period.
In 2008,
we recorded expense of $51.9 million for the estimated amount of total BDP
payments to be paid to permanently idled associates throughout the new labor
agreements. This represents management’s best estimate of the portion
of the total BDP payments that will not result in a future benefit to the
Company. If the number of associates who we expect to become
permanently idled increased by 10%, we would expect the estimated BDP expense
for permanently idled associates would increase by approximately $5
million.
ENVIRONMENTAL
OBLIGATIONS Due to the nature of our operations, we have
legal obligations to perform asset retirement activities related to federal,
state, local and foreign environmental requirements. The process of estimating
environmental liabilities is complex and significant uncertainty exists related
to the timing and method of the settlement of these
obligations. Therefore, these liabilities are not reasonably
estimable until a triggering event occurs that allows us to estimate a range and
possibilities of potential settlement dates, and the potential methods of
settlement.
As a
result of the recent plant closures in 2008, the methods and timing of certain
environmental liabilities related to these facilities became reasonably
estimable. Based on management’s best estimate of the costs, methods
and timing of the settlement of these obligations, we recorded a charge of $1.0
million in 2008. In addition, as a result of the sale of our Buffalo
and Tonawanda facilities in the fourth quarter of 2008, we transferred certain
environmental obligations and reduced our estimated environmental liability by
$1.4 million. Our environmental liability as of December 31, 2008 is
$0.4 million. In the future, we will update our estimated costs and
potential settlement dates and methods and their associated probabilities based
on current information. Any update may change our best estimate and
could result in a material adjustment to this liability.
ACCOUNTS RECEIVABLE
ALLOWANCES The scope of our relationships with certain
customers, such as GM and Chrysler, is inherently complex and, from time to
time, we identify differences in our valuation of receivables due from these
customers. Differences in the quantity of parts processed as received
by customers and the quantity of parts shipped by AAM is one major type of such
difference. Price differences can arise when we and our customer
agree on a price change but the customer’s pricing database does not reflect the
commercial agreement. In these instances, revenue is fixed and
determinable, but payment could fall outside our normal payment terms as we work
through the process of resolving these differences.
Substantially
all of our transactions with customers occur within the parameters of a purchase
order which makes our price fixed and determinable. We sometimes
enter into non-routine agreements outside the original scope of the purchase
order. These agreements may be temporary, are fixed and determinable,
and often have payment terms that are different than our normal
terms. We recognize the revenue or cost recovery from such
arrangements in accordance with the commercial agreement.
We track
the aging of uncollected billings and adjust our accounts receivable allowances
on a quarterly basis as necessary based on our evaluation of the probability of
collection. The adjustments we have made due to the write-off of
uncollectible amounts have been negligible.
While we
believe that we have made an appropriate valuation of our accounts receivable
due from GM, Chrysler and other customers for accounting purposes, changes
in our ability to enforce commercial agreements or collect aged receivables,
including bankruptcy protection, may result in actual collections that differ
materially from current estimates.
VALUATION OF INDIRECT INVENTORY AND
MACHINE REPAIR PARTS As part of our strategy to control our
investment in working capital and manage the risk of excess and obsolete
inventory, we generally do not maintain large balances of productive raw
materials, work-in-process or finished goods inventories. Instead, we
utilize lean manufacturing techniques and coordinate our daily production
activities to meet our daily customer delivery requirements.
The
ability to address plant maintenance issues on a real-time basis is a critical
element of our ability to pursue such an operational strategy. Our
machinery and equipment may run for long periods of time without disruption and
suddenly fail to operate as intended. Certain machine repair parts
may be difficult or cost prohibitive to source on a real-time
basis. To facilitate our continuous preventive maintenance strategies
and to protect against costly disruptions in operations due to machine downtime,
we carry a significant investment in inherently slow-moving machine repair parts
and other maintenance materials and supplies. For valuation purposes,
we evaluate our usage of such assets on a quarterly basis and adjust our net
book values as necessary to recognize as an asset only those quantities that we
can reasonably estimate will be used.
In
2008, as a result of the reduction in the projected usage of machinery and
equipment, we recorded expense of $46.4 million related to the write down of the
net book value of certain machine repair parts and other indirect inventory
to their net realizable value. In addition, we
evaluated the estimated timing of our projected usage of these assets based on
current sales projections and determined that $28.0 million of these assets
should be classified as noncurrent as they are not expected to be used within a
year.
While we
believe that we have made an appropriate valuation and classification of such
assets for accounting purposes, unforeseen changes in usage requirements,
manufacturing processes, maintenance and repair techniques, or inventory control
may result in actual usage of such assets that differ materially from current
estimates.
ESTIMATED USEFUL LIVES FOR
DEPRECIATION At December 31, 2008, approximately 80% of
our capitalized investment in property, plant and equipment was related to
productive machinery and equipment used in support of our manufacturing
operations. The selection of appropriate useful life estimates for
such machinery and equipment is a critical element of our ability to properly
match the cost of such assets with the operating profits and cash flow generated
by their use. We currently depreciate productive machinery and
equipment on the straight-line method using composite useful life estimates up
to 12 years.
While
we believe that the useful life estimates currently being used for depreciation
purposes reasonably approximate the period of time we will use such assets in
our operations, unforeseen changes in product design and technology standards or
cost, quality and delivery requirements may result in actual useful lives that
differ materially from the current estimates.
GOODWILL We
review our goodwill for impairment annually during the fourth
quarter. In addition, we review goodwill for impairment whenever
adverse events or changes in circumstances indicate a possible
impairment. This review utilizes a two-step impairment test required
under FASB Statement No. 142, “Goodwill and
Other Intangibles.” The first step involves a comparison of
the fair value of a reporting unit with its carrying value. If the
carrying value of the reporting unit exceeds its fair value, the second step of
the process involves a comparison of the fair value of goodwill with its
carrying value. If the carrying value of the reporting unit's
goodwill exceeds the fair value of that goodwill, an impairment loss is
recognized in an amount equal to the excess.
The
determination of our reporting units and the fair value of those reporting units
and corresponding goodwill require us to make significant assumptions and
estimates, including the extent and timing of future cash flows. As
part of the determination of future cash flows, we need to make assumptions on
future general economic conditions, business projections, growth rates and
discount rates. These assumptions require significant judgment and
are subject to a considerable degree of uncertainty. We believe that
the assumptions and estimates in our review of goodwill for impairment are
reasonable. However, different assumptions could materially effect
our conclusions on this matter. We performed multiple goodwill
impairment analyses in 2008, including our annual analysis in the fourth
quarter, and determined there was no impairment to goodwill in
2008.
IMPAIRMENT OF LONG-LIVED
ASSETS Long-lived assets, excluding goodwill, to be held
and used are reviewed for impairment whenever adverse events or changes in
circumstances indicate a possible impairment. An impairment loss is
recognized when the long-lived assets’ carrying value exceeds the fair value. If
business conditions or other factors cause the profitability and estimated cash
flows to be generated from an asset to decline, we may be required to record
impairment charges at that time. Long-lived assets held for sale are
recorded at the lower of their carrying amount or fair value less cost to
sell. Significant judgments and estimates used by management when
evaluating long-lived assets for impairment include:
• An
assessment as to whether an adverse event or circumstance has triggered the need
for an impairment review;
•
Determination of asset groups, the primary asset within each group, and the
primary asset’s average estimated useful life;
•
Undiscounted future cash flows generated by the assets; and
•
Determination of fair value when an impairment is deemed to exist, which may
require assumptions related to future general economic conditions, business
projections, discount rates and salvage values.
In
the years ended December 31, 2008, 2007 and 2006, we recognized asset
impairment and related charges of $603.7 million, $11.6 million and
$196.5 million, respectively. These charges related to the
permanent idling of certain assets, impairment analysis of certain assets that
were “held for use”, the write down of assets “held for sale”, the write down of
related machine repair parts and indirect inventory and the idling of certain
leased assets.
VALUATION OF DEFERRED
TAX ASSETS AND OTHER TAX LIABILITIES Because we operate in
many different geographic locations, including several foreign, state and local
tax jurisdictions, the evaluation of our ability to use all recognized deferred
tax assets is complex.
We are required to estimate whether recoverability of our deferred tax assets is
more likely than not, based on forecasts of taxable income in the related tax
jurisdictions. In these estimates, we use historical results, projected future
operating results based upon approved business plans, eligible carryforward
periods, tax planning opportunities and other relevant considerations. This
includes the consideration of tax law changes, prior profitability performance
and the uncertainty of future projected profitability.
In
accordance with FASB Statement No. 109, “Accounting for Income Taxes,”
we reviewed the likelihood that we would be able to realize the benefit
of our U.S. deferred tax assets. This review was based on the revised
near-term projected future operating results of our U.S.
operations. We concluded that it is no longer “more likely than not”
that we will realize our net deferred tax assets in the U.S. and recorded a
charge to income tax expense in the second quarter of 2008 of $54.4 million to
establish a full valuation allowance against these assets. We
recorded an additional valuation allowance of $480.3 million in the U.S. through
December 31, 2008 to offset the deferred tax benefits resulting from U.S. losses
incurred in 2008.
We also
reviewed the likelihood that we would be able to realize the benefit of our U.K.
deferred tax assets. This review was based on the revised near-term
projected future operating results of our U.K. operations. Events
occurred in the fourth quarter of 2008 that provided “significant negative
evidence” that was considered in evaluating whether the U.K. would be able to
realize the benefit of its deferred tax assets. These events included
production volume reductions and other customer announcements. We
concluded that it is no longer “more likely than not” that we will realize the
benefit of our deferred tax assets in the U.K. and recorded a charge to income
tax expense in the fourth quarter of 2008 of $8.3 million to establish a full
valuation allowance against these assets.
If, in
the future, we generate taxable income in the U.S. or in the U.K. on a sustained
basis, our current estimate of the recoverability of our deferred tax assets
could change and result in the future reversal of some or all of the valuation
allowance.
While we believe we have made appropriate valuations of our deferred tax assets,
unforeseen changes in tax legislation, regulatory activities, audit results,
operating results, financing strategies, organization structure and other
related matters may result in material changes in our deferred tax asset
valuation allowances or our tax liabilities.
To the extent our uncertain tax positions do not meet the “more likely than not”
threshold, we have derecognized such positions. To the extent our uncertain tax
positions meet the “more likely than not” threshold, we have measured and
recorded the highest probable benefit, and have established appropriate reserves
for benefits that exceed the amount likely to be defended upon
examination.
In this MD&A and elsewhere in this Annual Report, we make certain statements
concerning our expectations, beliefs, plans, objectives, goals, strategies, and
future events or performance. Such statements are “forward-looking”
statements within the meaning of the Private Securities Litigation Reform Act of
1995 and relate to trends and events that may affect our future financial
position and operating results. The terms “will,” “may,” “could,”
“would,” “plan,” “believe,” “expect,” “anticipate,” “intend,” “project” and
similar words or expressions are intended to identify forward-looking
statements.
Forward-looking
statements should not be read as a guarantee of future performance or results,
and will not necessarily be accurate indications of the times at, or by, which
such performance or results will be achieved. Forward-looking
statements are based on information available at the time those statements are
made and/or management’s good faith belief as of that time with respect to
future events and are subject to risks and may differ materially from those
expressed in or suggested by the forward-looking
statements. Important factors that could cause such differences
include, but are not limited to:
·
|
the
ability of General Motors Corporation (GM) and Chrysler LLC (Chrysler) to
obtain sufficient funding from either governmental or private
sources; |
·
|
the
ability of GM and Chrysler to comply with the terms of the Secured
Term Loan Facility provided by the U.S. Treasury and any additional
requirements of the Troubled Asset Relief Program (TARP) applicable to our
customers;
|
·
|
the
impact on our business of requirements imposed on, or actions taken by,
any of our customers in response to TARP or similar
programs;
|
·
|
global
economic conditions;
|
·
|
availability
of financing for working capital, capital expenditures, R&D or
other general corporate purposes, including our ability to comply with
financial covenants; |
·
|
our
customers' and suppliers' availability of financing for working capital,
capital expenditures, R&D or other general corporate purposes;
|
·
|
reduced
purchases of our products by GM, Chrysler or other
customers;
|
·
|
reduced
demand for our customers’ products (particularly light trucks and SUVs
produced by GM and Chrysler);
|
·
|
our
ability to achieve cost reductions through ongoing restructuring
actions;
|
·
|
additional
restructuring actions that may
occur;
|
·
|
our
ability to achieve the level of cost reductions required to sustain global
cost competitiveness;
|
·
|
our
ability to maintain satisfactory labor relations and avoid future work
stoppages;
|
·
|
our
suppliers’ ability to maintain satisfactory labor relations and avoid work
stoppages;
|
·
|
our
customers’ and their suppliers’ ability to maintain satisfactory labor
relations and avoid work stoppages;
|
·
|
our
ability to implement improvements in our U.S. labor cost
structure;
|
·
|
our
ability to consummate and integrate
acquisitions;
|
·
|
supply
shortages or price increases in raw materials, utilities or other
operating supplies;
|
·
|
our
ability or our customers’ and suppliers’ ability to successfully launch
new product programs on a timely
basis;
|
·
|
our
ability to realize the expected revenues from our new and incremental
business backlog;
|
·
|
our
ability to attract new customers and programs for new
products;
|
·
|
our
ability to develop and produce new products that reflect market
demand;
|
·
|
lower-than-anticipated
market acceptance of new or existing
products;
|
·
|
our
ability to respond to changes in technology, increased competition or
pricing pressures;
|
·
|
continued
or increased high prices for or reduced availability of
fuel;
|
·
|
adverse
changes in laws, government regulations or market conditions affecting our
products or our customers’ products (such as the Corporate Average Fuel
Economy regulations);
|
·
|
adverse
changes in the economic conditions or political stability of our principal
markets (particularly North America, Europe, South America and
Asia);
|
·
|
liabilities
arising from warranty claims, product liability and legal proceedings to
which we are or may become a party;
|
·
|
changes
in liabilities arising from pension and other postretirement benefit
obligations;
|
·
|
risks
of noncompliance with environmental regulations or risks of environmental
issues that could result in unforeseen costs at our
facilities;
|
·
|
our
ability to attract and retain key
associates;
|
·
|
other
unanticipated events and conditions that may hinder our ability to
compete.
|
It is not
possible to foresee or identify all such factors and we make no commitment to
update any forward-looking statement or to disclose any facts, events or
circumstances after the date hereof that may affect the accuracy of any
forward-looking statement.
Item 7A. Quantitative and Qualitative Disclosures
About Market Risk
MARKET
RISK
Our
business and financial results are affected by fluctuations in world financial
markets, including interest rates and currency exchange rates. Our
hedging policy has been developed to manage these risks to an acceptable level
based on management’s judgment of the appropriate trade-off between risk,
opportunity and cost. We do not hold financial instruments for
trading or speculative purposes.
CURRENCY
EXCHANGE RISK From time to time, we use foreign
currency forward contracts to reduce the effects of fluctuations in exchange
rates, primarily relating to the Mexican Peso, Euro, Pound Sterling, Brazilian
Real and Canadian Dollar. At December 31, 2008, we had currency
forward contracts with a notional amount of $36.9 million
outstanding. The
potential decrease in fair value of foreign exchange contracts, assuming a 10%
adverse change in the foreign currency exchange rates, would be approximately $4
million at December 31, 2008.
Future
business operations and opportunities, including the expansion of our business
outside North America, may further increase the risk that cash flows resulting
from these activities may be adversely affected by changes in currency exchange
rates. If and when appropriate, we intend to manage these risks by
utilizing local currency funding of these expansions and various types of
foreign exchange contracts.
INTEREST RATE
RISK We are exposed to variable interest rates on
certain credit facilities. From time to time, we use interest
rate hedging to reduce the effects of fluctuations in market interest
rates. Generally, we designate interest rate swaps as effective cash
flow hedges of the related debt and reflect the net cost of such agreements as
an adjustment to interest expense over the lives of the debt
agreements. In the fourth quarter of 2008, we terminated our interest
rate swap that converted variable rate financing based on 3-month LIBOR into
fixed interest rates. As of
December 31, 2008, there are no interest rate swaps in place. The pre-tax
earnings and cash flow impact of a one-percentage-point increase in interest
rates (approximately 14% of our weighted-average interest rate at December 31,
2008) on our long-term debt outstanding at December 31, 2008 would be
approximately $6 million on an annualized basis.
AMERICAN
AXLE & MANUFACTURING HOLDINGS, INC.
Item 8. Financial Statements and Supplementary
Data
Consolidated
Statements of Operations
Year
Ended December 31,
(in
millions, except per share data)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
|
|
|
|
|
|
Net
sales
|
|
$ |
2,109.2 |
|
|
$ |
3,248.2 |
|
|
$ |
3,191.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost
of goods sold
|
|
|
2,974.4 |
|
|
|
2,969.8 |
|
|
|
3,321.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross
profit (loss)
|
|
|
(865.2 |
) |
|
|
278.4 |
|
|
|
(129.4 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling,
general and administrative expenses
|
|
|
185.4 |
|
|
|
202.8 |
|
|
|
197.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating
income (loss)
|
|
|
(1,050.6 |
) |
|
|
75.6 |
|
|
|
(326.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest
expense
|
|
|
(70.4 |
) |
|
|
(61.6 |
) |
|
|
(39.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Investment
income
|
|
|
2.5 |
|
|
|
9.3 |
|
|
|
0.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other
income (expense)
|
|
|
|
|
|
|
|
|
|
|
|
|
Debt
refinancing and redemption costs
|
|
|
- |
|
|
|
(5.5 |
) |
|
|
(2.7 |
) |
Other,
net
|
|
|
(2.8 |
) |
|
|
(0.2 |
) |
|
|
12.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) before income taxes
|
|
|
(1,121.3 |
) |
|
|
17.6 |
|
|
|
(356.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
tax expense (benefit)
|
|
|
103.3 |
|
|
|
(19.4 |
) |
|
|
(133.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Minority
interest
|
|
|
0.3 |
|
|
|
- |
|
|
|
- |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income (loss)
|
|
$ |
(1,224.3 |
) |
|
$ |
37.0 |
|
|
$ |
(223.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
earnings (loss) per share
|
|
$ |
(23.73 |
) |
|
$ |
0.72 |
|
|
$ |
(4.43 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
earnings (loss) per share
|
|
$ |
(23.73 |
) |
|
$ |
0.70 |
|
|
$ |
(4.43 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See
accompanying notes to consolidated financial statements
AMERICAN
AXLE & MANUFACTURING HOLDINGS, INC.
Consolidated
Balance Sheets
December
31,
(in
millions, except per share data)
|
|
2008
|
|
|
2007
|
|
Assets
|
|
|
|
|
|
|
Current
assets
|
|
|
|
|
|
|
Cash
and cash equivalents
|
|
$ |
198.8 |
|
|
$ |
343.6 |
|
Short-term
investments
|
|
|
77.1 |
|
|
|
- |
|
Accounts
receivable, net of allowances of
|
|
|
|
|
|
|
|
|
$3.3
million in 2008 and $2.2 million in 2007
|
|
|
186.9 |
|
|
|
264.0 |
|
AAM-GM
Agreement receivable
|
|
|
60.0 |
|
|
|
- |
|
Inventories,
net
|
|
|
111.4 |
|
|
|
242.8 |
|
Deferred
income taxes
|
|
|
5.5 |
|
|
|
19.5 |
|
Prepaid
expenses and other
|
|
|
55.6 |
|
|
|
73.4 |
|
Total
current assets
|
|
|
695.3 |
|
|
|
943.3 |
|
|
|
|
|
|
|
|
|
|
Property,
plant and equipment, net
|
|
|
1,064.2 |
|
|
|
1,696.2 |
|
Deferred
income taxes
|
|
|
20.7 |
|
|
|
78.7 |
|
Goodwill
|
|
|
147.8 |
|
|
|
147.8 |
|
GM
postretirement cost sharing asset
|
|
|
221.2 |
|
|
|
212.5 |
|
Other
assets and deferred charges
|
|
|
98.5 |
|
|
|
57.4 |
|
Total
assets
|
|
$ |
2,247.7 |
|
|
$ |
3,135.9 |
|
|
|
|
|
|
|
|
|
|
Liabilities
and Stockholders’ Equity (Deficit)
|
|
|
|
|
|
|
|
|
Current
liabilities
|
|
|
|
|
|
|
|
|
Accounts
payable
|
|
$ |
250.9 |
|
|
$ |
313.8 |
|
Accrued
compensation and benefits
|
|
|
127.5 |
|
|
|
126.6 |
|
Deferred
revenue
|
|
|
66.7 |
|
|
|
10.2 |
|
Deferred
income taxes
|
|
|
13.1 |
|
|
|
- |
|
Other
accrued expenses
|
|
|
59.5 |
|
|
|
61.0 |
|
Total
current liabilities
|
|
|
517.7 |
|
|
|
511.6 |
|
|
|
|
|
|
|
|
|
|
Long-term
debt
|
|
|
1,139.9 |
|
|
|
858.1 |
|
Deferred
income taxes
|
|
|
4.8 |
|
|
|
6.6 |
|
Deferred
revenue
|
|
|
178.2 |
|
|
|
66.0 |
|
Postretirement
benefits and other long-term liabilities
|
|
|
842.8 |
|
|
|
794.2 |
|
Total
liabilities
|
|
|
2,683.4 |
|
|
|
2,236.5 |
|
|
|
|
|
|
|
|
|
|
Stockholders’
equity (deficit)
|
|
|
|
|
|
|
|
|
Series
A junior participating preferred stock, par value $0.01 per
share;
|
|
|
|
|
|
|
|
|
0.1
million shares authorized; no shares outstanding in 2008 or
2007
|
|
|
- |
|
|
|
- |
|
Preferred
stock, par value $0.01 per share; 10.0 million shares
|
|
|
|
|
|
|
|
|
authorized;
no shares outstanding in 2008 or 2007
|
|
|
- |
|
|
|
- |
|
Common
stock, par value $0.01 per share; 150.0 million shares
|
|
|
|
|
|
|
|
|
authorized;
56.9 million and 56.7 million shares issued and
outstanding
|
|
|
|
|
|
|
|
|
in
2008 and 2007, respectively
|
|
|
0.6 |
|
|
|
0.6 |
|
Series
common stock, par value $0.01 per share; 40.0 million
|
|
|
|
|
|
|
|
|
shares
authorized; no shares outstanding in 2008 or 2007
|
|
|
- |
|
|
|
- |
|
Paid-in
capital
|
|
|
426.7 |
|
|
|
416.3 |
|
Retained
earnings (accumulated deficit)
|
|
|
(648.6 |
) |
|
|
591.9 |
|
Treasury
stock at cost, 5.2 million shares in 2008 and 2007
|
|
|
(173.9 |
) |
|
|
(173.8 |
) |
Accumulated
other comprehensive income (loss), net of tax
|
|
|
|
|
|
|
|
|
Defined
benefit plans
|
|
|
(29.3 |
) |
|
|
33.5 |
|
Foreign
currency translation adjustments
|
|
|
0.2 |
|
|
|
34.2 |
|
Unrecognized
loss on derivatives
|
|
|
(11.4 |
) |
|
|
(3.3 |
) |
Total
stockholders’ equity (deficit)
|
|
|
(435.7 |
) |
|
|
899.4 |
|
Total
liabilities and stockholders’ equity (deficit)
|
|
$ |
2,247.7 |
|
|
$ |
3,135.9 |
|
See
accompanying notes to consolidated financial statements
AMERICAN
AXLE & MANUFACTURING HOLDINGS, INC.
Consolidated
Statements of Cash Flows
Year
Ended December 31,
(in
millions)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
Operating
Activities
|
|
|
|
|
|
|
|
|
|
Net
income (loss)
|
|
$ |
(1,224.3 |
) |
|
$ |
37.0 |
|
|
$ |
(223.0 |
) |
Adjustments
to reconcile net income (loss) to net cash
|
|
|
|
|
|
|
|
|
|
|
|
|
provided by (used in) operating activities
|
|
|
|
|
|
|
|
|
|
|
|
|
Asset
impairments and related indirect inventory obsolescence
|
|
|
599.0 |
|
|
|
11.6 |
|
|
|
196.5 |
|
Depreciation
and amortization
|
|
|
199.5 |
|
|
|
229.4 |
|
|
|
206.0 |
|
Deferred
income taxes
|
|
|
82.5 |
|
|
|
(47.4 |
) |
|
|
(184.3 |
) |
Stock-based
compensation
|
|
|
9.9 |
|
|
|
18.4 |
|
|
|
10.2 |
|
Pensions
and other postretirement benefits, net of
contributions
|
|
|
3.6 |
|
|
|
53.3 |
|
|
|
114.8 |
|
Loss
on retirement of property, plant and equipment
|
|
|
4.0 |
|
|
|
8.5 |
|
|
|
6.3 |
|
Debt
refinancing and redemption costs
|
|
|
- |
|
|
|
5.5 |
|
|
|
2.7 |
|
Changes
in operating assets and liabilities
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable
|
|
|
71.9 |
|
|
|
64.9 |
|
|
|
2.9 |
|
Inventories
|
|
|
52.6 |
|
|
|
(28.4 |
) |
|
|
1.9 |
|
Accounts payable and accrued expenses
|
|
|
(77.1 |
) |
|
|
(5.2 |
) |
|
|
43.7 |
|
Deferred revenue: AAM-GM Agreement
|
|
|
81.8 |
|
|
|
- |
|
|
|
- |
|
Other assets and liabilities
|
|
|
33.5 |
|
|
|
20.3 |
|
|
|
8.0 |
|
Net
cash provided by (used in) operating activities
|
|
|
(163.1 |
) |
|
|
367.9 |
|
|
|
185.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investing
activities
|
|
|
|
|
|
|
|
|
|
|
|
|
Purchases
of property, plant and equipment
|
|
|
(140.2 |
) |
|
|
(186.5 |
) |
|
|
(286.6 |
) |
Payments
of deposits for acquisition of property and equipment
|
|
|
(7.1 |
) |
|
|
- |
|
|
|
- |
|
Proceeds
from sale of property, plant and equipment
|
|
|
3.4 |
|
|
|
- |
|
|
|
- |
|
Reclassification
of cash equivalents to short-term investments
|
|
|
(77.1 |
) |
|
|
- |
|
|
|
- |
|
Acquisition,
net
|
|
|
(10.7 |
) |
|
|
- |
|
|
|
- |
|
Purchase
buyouts of leased equipment
|
|
|
- |
|
|
|
- |
|
|
|
(71.8 |
) |
Proceeds
from sale-leasebacks
|
|
|
- |
|
|
|
- |
|
|
|
34.8 |
|
Net
cash used in investing activities
|
|
|
(231.7 |
) |
|
|
(186.5 |
) |
|
|
(323.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Financing
activities
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
borrowings (repayments) under revolving credit facilities
|
|
|
290.3 |
|
|
|
(130.8 |
) |
|
|
67.2 |
|
Proceeds
from issuance of long-term debt
|
|
|
8.9 |
|
|
|
556.1 |
|
|
|
261.6 |
|
Conversion
of 2.00% Notes
|
|
|
(2.3 |
) |
|
|
- |
|
|
|
(147.3 |
) |
Payment
of Term Loan due 2010
|
|
|
- |
|
|
|
(252.5 |
) |
|
|
- |
|
Payments
of other long-term debt and capital lease obligations
|
|
|
(11.5 |
) |
|
|
(0.5 |
) |
|
|
(1.0 |
) |
Debt
issuance costs
|
|
|
(13.4 |
) |
|
|
(7.5 |
) |
|
|
(4.4 |
) |
Employee
stock option exercises
|
|
|
0.7 |
|
|
|
13.5 |
|
|
|
1.3 |
|
Tax
benefit on stock option exercises
|
|
|
0.2 |
|
|
|
3.8 |
|
|
|
1.0 |
|
Dividends
paid
|
|
|
(18.3 |
) |
|
|
(31.8 |
) |
|
|
(31.0 |
) |
Purchase
of treasury stock
|
|
|
(0.1 |
) |
|
|
(2.0 |
) |
|
|
(0.1 |
) |
Net
cash provided by financing activities
|
|
|
254.5 |
|
|
|
148.3 |
|
|
|
147.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect
of exchange rate changes on cash
|
|
|
(4.5 |
) |
|
|
0.4 |
|
|
|
0.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
increase (decrease) in cash and cash equivalents
|
|
|
(144.8 |
) |
|
|
330.1 |
|
|
|
9.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
and cash equivalents at beginning of year
|
|
|
343.6 |
|
|
|
13.5 |
|
|
|
3.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
and cash equivalents at end of year
|
|
$ |
198.8 |
|
|
$ |
343.6 |
|
|
$ |
13.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Supplemental
cash flow information
Interest
paid |
|
$ |
75.9 |
|
|
$ |
58.1 |
|
|
$ |
44.8 |
|
Income taxes paid,
net of refunds |
|
$ |
4.8 |
|
|
$ |
20.6 |
|
|
$ |
49.4 |
|
See accompanying notes to consolidated financial statements
AMERICAN
AXLE & MANUFACTURING HOLDINGS, INC.
Consolidated
Statement of Stockholders’ Equity (Deficit)
(in
millions)